DOI: https://doi.org/10.15587/1729-4061.2017.94955

Methodology for the hydraulic drive design based on the application of the systems analysis

Mykolay Remarchuk, Andrii Zadorozhnyi, Jaroslav Chmuzh

Abstract


When employing the known theoretical dependences, intended for the calculation of parameters of volume of the working chamber of the pump, motor and diameter of the cylinder sleeve under condition of using the same input and output data, we identified a significant discrepancy between the obtained calculated results. The need to eliminate the differences that we detected necessitated additional theoretical research.

Theoretical studies of the design stage of hydraulic drive as the object of research are based on the application of the systems approach. Hydraulic drive is represented as a complex system, composed in the form of two or more subsystems that are functionally interconnected. Thus, one of the subsystems in the designed hydraulic drive consists of a pump and an oil tank. The second subsystem consists of a hydroallocator, pipelines and hydraulic engine with the function of translational or rotational motion, that is, consists of a hydraulic cylinder or a hydraulic engine.

By the results of conducted theoretical research, we proposed a sequence for calculating the parameters of basic elements of hydraulic drive. This sequence includes the calculation of parameters of volume of the working chamber of the pump, motor and diameter of cylinder sleeve followed by the selection of technical specification or standardized magnitudes for each element of the hydraulic drive. Results of the calculation of parameters of the basic elements of hydraulic drive according to the performed research, relative to the known ones, are approximately in between them. Based on this, we may conclude that the research results obtained are new and provide for a more accurate selection of elements for the hydraulic drive during its design.

When designing other elements of the hydraulic drive, the calculation and selection of the standardized parameters coincide with the known technique. The application of the proposed methodology contributes to the creation of modern hydraulic drive. Such hydraulic drive will match the assigned initial conditions, accepted in the course of its design. 


Keywords


hydraulic drive; design; system; power; performance efficiency; pump; hydraulic cylinder; hydraulic engine

References


Prikkel, K. (2002). Algoritmizacia kriterii pre obvody s proporcionalnymi ventilmi. Hydraulika i pneumatyka, 4, 31–33.

Bortkiewicz, W. (2001). Przemysf elementow hydrauliki i pneumatyki maszynowej. Hydraulika i pneumatyka, 3, 5–13.

Pugach, A. A., Sapozhnikov, A. I., Huette, V. I. (1987). Justification of the block diagram of energy-saving drive shovel hydraulic excavator. Improved utilization of machinery in construction. Leningrad: LCEI, 101–106.

Roosen, K. (1997). Energieeinsparung durch ein neues Schaltungskonzept fur ventilgesteuerte hydraulische Linearantriebe. Olhydraulik und Pneumatik, 4, 262–274.

Vasina, M., Hruzik, L. (2002). Uspory energie v hydraulickych systemech. Hydraulika i pneumatyka, 4, 6–8.

Vasilchenko, V. A. (1983). The hydraulic equipment of mobile machines. Moscow: Mashinostroenie, 301.

Remarchuk, М. P. (2013). The implementation of the principle of energy recovery in the hydraulic drive of machines with strelovym working equipment. Bulletin of Kharkov national technical University of agriculture P. Vasilenko, 143, 97–105.

Koreis, J., Koreisova, G. (2003). Mechanizmy hydrostatyczne w samochodach osobowych. Hydraulika i pneumatyka, 2, 21–24.

Khurmi, R. S. (1994). A text-book of hydraulics, fluid mechanics and hydraulic machines. Ram Nagar, New Delhi: S. Chand and company Ltd., 982.

Lang, S., Romer, A., Seeger, J. (1998). Entwicklungen der Hydraulik in Traktoren und Landmaschinen. Olhydraulik und Pneumatik, 2, 87–94.

Remarchuk, M. P., Ovsyannikov, S. I., Chmuzh, Y. V., Voronin, V. S. (2013). Energy saving hydraulic drives of mobile and stationary technical systems. Bulletin of Kharkov national technical University of agriculture P. Vasilenko, 136, 97–106.

Alekseeva, T. V., Babanska, V. D., Bashta, T. M. et. al.; Bashta, T. M. (Ed.) (1989). Technical diagnostics of hydraulic actuators. Мoscow: Mashinostroenie, 264.

Remarchuk, M. P., Fedorenko, I. M. (2005). The development and use of diagnostic complex for determining the condition of hydraulic systems of mobile machines in operation. Eastern-European Journal of Eenterprise Technologies, 4 (2 (16)), 64–68. Available at: http://www.jet.com.ua/images/stories/downloads/Anot-02-05/p64-68_4-2-16-2005.pdf

Dieter, M., Lauer, V. (2003). “Intank” – Filter und Diagnosesysteme fur die Mobilhyraulik. Olhydraulik und Pneumatik, 5, 351–355.

Grundlagen der hydraulischen Schaltungstechnik (1994). Olhydraulik und Pneumatik, 3, 88–94.

Viersma, T. J. (1974). Reibungsfreie Hydromotoren. Olhydraulik und Pneumatik, 7, 562–569.

Krchnar, J. (2002). Simulacia linearneho hydrostatickeho pohonu riadeneho proporcionalnym rozvadzacom. Hydraulika i pneumatyka, 4, 29–31.

Pazola, C., Wolodzko, J., Wolowiec, J. (2001). Badania parametrow pracy i trwalosci wezlow uszczelniajacych stosowanych w silownikach hydraulicznych. Hydraulika i pneumatyka, 3, 28–31.

Remarchuk, M. P. (2003). The definition of the overall efficiency of the hydraulic machine at the stage of designing. Industrial hydraulics and Pneumatics, 1, 20–24.

Gonchar, G. A. (2015). Application of modern approaches to design and determine the status of hydraulic systems of mobile machines. Technical service of agricultural, forestry and transportation com-lexow, 3, 198–205.

Remarchuk, M. P. (2014). The decision task based on the use of system analysis and knowledge of the law of state changes of the object of study. Collection of scientific works UkrGaz, 148, 86–94.

Yemelyanova, I. A., Zadorozhnyi, A. A., Remarchuk, M. P., Melentsov, M. A. (2010). Definition of the main parameters and overall efficiency (COP) rossinante. Scientific Bulletin of construction, 56, 194–202.


GOST Style Citations


Prikkel, K. Algoritmizacia kriterii pre obvody s proporcionalnymi ventilmi [Text] / K. Prikkel // Hydraulika i pneumatyka. – 2002. – Issue 4. – P. 31–33.

Bortkiewicz, W. Przemysf elementow hydrauliki i pneumatyki maszynowej [Text] / W. Bortkiewicz // Hydraulika i pneumatyka. – 2001. – Issue 3. – P. 5–13.

Pugach, A. A. Justification of the block diagram of energy-saving drive shovel hydraulic excavator [Text] / A. A. Pugach, A. I. Sapozhnikov, V. I. Huette // Improved utilization of machinery in construction. – Leningrad: LCEI, 1987. – P. 101–106.

Roosen, K. Energieeinsparung durch ein neues Schaltungskonzept fur ventilgesteuerte hydraulische Linearantriebe [Text] / K. Roosen // Olhydraulik und Pneumatik. – 1997. – Issue 4. – P. 262–274.

Vasina, M. Uspory energie v hydraulickych systemech [Text] / M. Vasina, L. Hruzik // Hydraulika i pneumatyka. – 2002. – Issue 4. – P. 6–8.

Vasilchenko, V. A. The hydraulic equipment of mobile machines [Text]: handbook / V. A. Vasilchenko. – Мoscow: Mashinostroenie, 1983. – 301 p.

Remarchuk, М. P. The implementation of the principle of energy recovery in the hydraulic drive of machines with strelovym working equipment [Text] / М. P. Remarchuk // Bulletin of Kharkov national technical University of agriculture P. Vasilenko. – 2013. – Issue 143. – P. 97–105.

Koreis, J. Mechanizmy hydrostatyczne w samochodach osobowych [Text] / J. Koreis, G. Koreisova // Hydraulika i pneumatyka. – 2003. – Issue 2. – P. 21–24.

Khurmi, R. S. A text-book of hydraulics, fluid mechanics and hydraulic machines [Text] / R. S. Khurmi. – Ram Nagar, New Delhi: S. Chand and company Ltd., 1994. – 982 p.

Lang, S. Entwicklungen der Hydraulik in Traktoren und Landmaschinen [Text] / S. Lang, A. Romer, J. Seeger // Olhydraulik und Pneumatik. – 1998. – Issue 2. – P. 87–94.

Remarchuk, M. P. Energy saving hydraulic drives of mobile and stationary technical systems [Text] / M. P. Remarchuk, S. I. Ovsyannikov, Y. V. Chmuzh, V. S. Voronin // Bulletin of Kharkov national technical University of agriculture P. Vasilenko. – 2013. – Issue 136. – P. 97–106.

Alekseeva, T. V. Technical diagnostics of hydraulic actuators [Text] / T. V. Alekseeva, V. D. Babanska, T. M. Bashta et. al.; T. M. Bashta (Ed.). – Мoscow: Mashinostroenie, 1989. – 264 p.

Remarchuk, M. P. The development and use of diagnostic complex for determining the condition of hydraulic systems of mobile machines in operation [Text] / M. P. Remarchuk, I. M. Fedorenko // Eastern-European Journal of Eenterprise Technologies. – 2005. – Vol. 4, Issue 2 (16). – P. 64–68. – Available at: http://www.jet.com.ua/images/stories/downloads/Anot-02-05/p64-68_4-2-16-2005.pdf

Dieter, M. “Intank” – Filter und Diagnosesysteme fur die Mobilhyraulik [Text] / M. Dieter, V. Lauer // Olhydraulik und Pneumatik. – 2003. – Issue 5. – P. 351–355.

Grundlagen der hydraulischen Schaltungstechnik [Text] // Olhydraulik und Pneumatik. – 1994. – Issue 3. – P. 88–94.

Viersma, T. J. Reibungsfreie Hydromotoren [Text] / T. J. Viersma // Olhydraulik und Pneumatik. – 1974. – Issue 7. – P. 562–569.

Krchnar, J. Simulacia linearneho hydrostatickeho pohonu riadeneho proporcionalnym rozvadzacom [Text] / J. Krchnar // Hydraulika i pneumatyka. – 2002. – Issue 4. – P. 29–31.

Pazola, C. Badania parametrow pracy i trwalosci wezlow uszczelniajacych stosowanych w silownikach hydraulicznych [Text] / C. Pazola, J. Wolodzko, J. Wolowiec // Hydraulika i pneumatyka. – 2001. – Issue 3. – P. 28–31.

Remarchuk, M. P. The definition of the overall efficiency of the hydraulic machine at the stage of designing [Text] / M. P. Remarchuk // Industrial hydraulics and Pneumatics. – 2003. – Issue 1. – P. 20–24.

Gonchar, G. A. Application of modern approaches to design and determine the status of hydraulic systems of mobile machines [Text] / G. A. Gonchar // Technical service of agricultural, forestry and transportation com-lexow. – 2015. – Issue 3. – P. 198–205.

Remarchuk, M. P. The decision task based on the use of system analysis and knowledge of the law of state changes of the object of study [Text] / M. P. Remarchuk // Collection of scientific works UkrGaz. – 2014. – Issue 148. – P. 86–94.

Yemelyanova, I. A. Definition of the main parameters and overall efficiency (COP) rossinante [Text] / I. A. Yemelyanova, A. A. Zadorozhnyi, M. P. Remarchuk, M. A. Melentsov // Scientific Bulletin of construction. – 2010. – Issue 56. – P. 194–202.



 

Cited-by:

1. Architectural construction using technologies based on knowledge about the flow of Bingham plastic fluids in various pipelines
A A Zadorozhnyi
IOP Conference Series: Materials Science and Engineering  Vol: 907  First page: 012028  Year: 2020  
doi: 10.1088/1757-899X/907/1/012028





Copyright (c) 2017 Nikolay Remarchuk, Andrii Zadorozhnyi, Jaroslav Chmuzh

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

ISSN (print) 1729-3774, ISSN (on-line) 1729-4061