SOLVING THE ISSUE OF MODERNIZATION OF PRODUCTION EQUIPMENT USING CYBER-PHYSICAL MANUFACTURING CONTROL SYSTEMS

Authors

DOI:

https://doi.org/10.30837/ITSSI.2021.17.106

Keywords:

Industry 4.0, Smart Manufacturing, cyber-physical production systems, additive cyber design, modernization

Abstract

Continuous improvement of the fleet of technological equipment, in the conditions of existing production, is a difficult task, the solution of which must take into account many parameters, such as mechanization, automation and application of new technologies within the concept of Industry 4.0. One of the effective methods of improving the technical and economic indicators and reliability of production is the modernization of existing technological equipment, which is based on the need to use modern methods of development and implementation of information technology, such as Industrial Internet of Things, cyber-physical production systems. The subject of this study is the testing of methods for developing additive cyber design for automation of complex industrial equipment. The goal of this article is to develop a cyber-physical production control system for the modernization of the DA2238B hydraulic press. To achieve this goal it is necessary to solve the following tasks: to analyze the technical characteristics and control system of the hydraulic press DA2238B; to carry out research of the scheme of hydraulic basic and, taking it into account, to choose sensors and executive mechanisms, and also operating modes; to develop the scheme of inclusion of the hydro equipment; to develop an automated control system based on a modern single-board computer and to develop an intuitive additive cyber-design of the operator interface; to conduct experimental research. Conclusions: as a result of research, a block diagram was developed and an automated control system based on LattePanda was implemented. Selected pressure and temperature sensors for control of pressing processes, which allowed to ensure accurate compliance with the requirements of the technological process. An automated operator's workplace has been developed, in which touch control based on additive cyber-design has been implemented. The developed control system provides: collection and analysis of production data on the basis of which it is possible to improve production technology and to provide forecasting of achievement "Lean Manufacturing".

Author Biographies

Igor Nevliudov, Kharkіv National University of Radio Electronics

Doctor of Sciences (Engineering), Professor, Head of the Department of Computer-Integrated Technologies, Automation and Mechatronics

Vladyslav Yevsieiev, Kharkіv National University of Radio Electronics

Doctor of Sciences (Engineering), Associate Professor, Professor of the Department of Computer-Integrated Technologies, Automation and Mechatronics

Nataliia Demska, Kharkіv National University of Radio Electronics

PhD (Engineering Sciences), Associate Professor, Associate Professor of the Department of Computer-Integrated Technologies, Automation and Mechatronics

Nikolaj Starodubcev, Kharkіv National University of Radio Electronics

PhD (Engineering Sciences), Associate Professor, Associate Professor of the Department of Computer-Integrated Technologies, Automation and Mechatronics

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Published

2021-10-20

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