Analysis of impact of manufacture technology on the exploitation properties of powder antifriction materials for printing machines

Authors

  • Юлія Юріївна Віцюк Publishing and Printing Institute, National Technical University of Ukraine "Kyiv Polytechnic Institute", Prospect Peremohy, 37, Kyiv, Ukraine, 03056, Ukraine https://orcid.org/0000-0002-8169-4328

DOI:

https://doi.org/10.15587/2312-8372.2015.50163

Keywords:

powder material, technology, lubricant, antifriction properties, friction film, printing machines

Abstract

The article presents the research results of the effect of technological modes of manufacturing on the functional properties of new antifriction powder materials based on copper with a solid lubricant CaF2. It was shown that the developed technology for manufacturing of new antifriction materials based on powder metallurgy techniques ensured the formation of a fine-grained heterogeneous structure, which gives the material a high level of tribological properties.

New powder material is much higher than the known cast bronze for antifriction characteristics. Friction films secondary structures have been researched, they provide a self-lubricating effect.

Micro-X-ray analysis showed the presence in friction films the chemical elements of the new material, counterface and air. It was studied the ratio of chemical elements in the friction films, which ensures the implementation of the self-lubricating effect.

New powder materials based on copper and alloyed by nickel, with additives of solid lubricant CaF2 can be successfully used in high-speed friction units of printing machines.

Developed technological modes cause the formation of structure which is capable to ensure a high level of operational properties of sliding bearings, which are used in friction units of printing equipment.

Author Biography

Юлія Юріївна Віцюк, Publishing and Printing Institute, National Technical University of Ukraine "Kyiv Polytechnic Institute", Prospect Peremohy, 37, Kyiv, Ukraine, 03056

Candidate of Technical Science, Associate Professor

Department of Reprography

References

  1. Volkogon, G. M., Dmitriev, A. M., Dobriakov, E. P. et al.; In: Dmitriev, A. M., Ovchinnikov, A. G. (1991). Progressivnye tehnologicheskie protsessy shtampovki detalei iz poroshka. M.: Mashinostroenie, 320.
  2. Kaczmar, J. W., Pietrzak, K., Włosiński, W. (2000, October). The production and application of metal matrix composite materials. Journal of Materials Processing Technology, Vol. 106, № 1-3, 58–67.doi:10.1016/s0924-0136(00)00639-7
  3. Ignatenko, S. D. (15.07.2002). Antifriction composite material and its preparation method. Patent of Ukraine 47544, MPK7 C22C9/00, C22C9/06, B22F7/08. Appl. № 2002043693. Filed 30.04.2002. Bull. № 7, 3.
  4. Deng, J., Cao, T. (2007, March). Self-lubricating mechanisms via the in situ formed tribofilm of sintered ceramics with CaF2 additions when sliding against hardened steel. International Journal of Refractory Metals and Hard Materials, Vol. 25, № 2, 189–197. doi:10.1016/j.ijrmhm.2006.04.010
  5. Schubert, T., Trindade, B., Weißgärber, T., Kieback, B. (2008, February). Interfacial design of Cu-based composites prepared by powder metallurgy for heat sink applications. Materials Science and Engineering: A, Vol. 475, № 1-2, 39–44. doi:10.1016/j.msea.2006.12.146
  6. Bilotskyi, O. V. (2014). X-ray analysis of alloys: Atlas radiographs. K.: NTUU "KPI", 50.
  7. Gupta, S., Filimonov, D., Palanisamy, T., El-Raghy, T., Barsoum, M. W. (2007, May). Ta2AlC and Cr2AlC Ag-based composites – New solid lubricant materials for use over a wide temperature range against Ni-based superalloys and alumina. Wear, Vol. 262, № 11-12, 1479–1489. doi:10.1016/j.wear.2007.01.028
  8. Kyrychok, P. O., Roik, T. A., Morozov, A. S. (2012). Basics metallurgy and powder metallurgy. K.: Polytechnic, 132.
  9. Roik, T. A., Gavrish, A. P., Vitsiuk, Iu. Iu. (25.03.2009). Antifriction composite material. Patent of Ukraine 40139, MPK(2009), C22C9/02, S22S9/00, S22S1/00, S22S1/04, S22S1/05. Appl. № u200812686. Filed 29.10.2008. Bull. № 6, 3.
  10. Kyrychok, P. O., Roik, T. A., Gavrysh, A. P. et al. (2015). New composite materials parts rubbing printing machines. K.: NTUU "KPI", 428.

Published

2015-09-22

How to Cite

Віцюк, Ю. Ю. (2015). Analysis of impact of manufacture technology on the exploitation properties of powder antifriction materials for printing machines. Technology Audit and Production Reserves, 5(1(25), 8–11. https://doi.org/10.15587/2312-8372.2015.50163