DETERMINATION OF TECHNOLOGICAL FEATURES OF LASER WELDING OF BUTT JOINTS OF DIFFERENT STAINLESS AUSTENITIC STEELS IN VERTICAL SPATIAL POSITION

Authors

DOI:

https://doi.org/10.24025/2306-4412.4.2019.184462

Keywords:

laser welding, annular butt joints, stainless steels, heterogeneous welded joints, spatial position, steam generator, nuclear power plant, repair.

Abstract

The problem of repair of collectors of steam generators of nuclear power plants (NPPs) has become extremely urgent today. The way of pressurization of heat exchange tubes by plugs is promising, provided the quality of the joints is high. Practical experience in the use of welding to solve this problem has shown the need to find technological solutions related to increasing the depth of penetration and reducing the thermal impact area. The purpose of the work was to determine technological features of laser welding of joints of heterogeneous stainless austenitic steels in vertical spatial position with subsequent application of the results to solve the above problem. Two technological options for plugs welding in using rectilinear and annular butt joints in vertical position with different weld shape factors have been proposed. Laser welding modes have been worked out and samples of welded joints have been made. According to the results of the analysis of the data of mechanical tests, visual and radiographic control, tightness tests and metallographic studies, the appropriate modes of laser welding of plugs for each of the two options have been determined. The annular butt welded joint of the type "plate-pipe" of 10X18H10T (pipe) and 10X17H13M3T (plate) steels, made in vertical position, was the main type. Static tensile test data indicate that for welds with a joint ratio of greater than one, a fracture force of about 11% higher is achieved compared to joints of less than one. The main causes of defects in laser welding of annular welded joints of heterogeneous stainless steels are revealed and the ways of their elimination and prevention of their appearance are offered. Principal technological techniques of laser welding of annular welded joints of heterogeneous steels in different spatial positions have been developed. On the basis of the results of the conducted researches technological recommendations on laser welding of plugs in heat exchange tubes of the collector have been formulated, which will significantly improve the technology of repair of steam generators of nuclear power plants.

References

B. Ge, and J. Zhang, "Modeling of main steam and two-phase heat exchanger for nuclear power unit," in IEEE 2nd Int. Conf. Computing, Control and Industrial Engi-neering, Wuhan, 2011, pp. 337-340.

doi: 10.1109/ CCIENG.2011.6008027

State enterprise "National atomic energy generating company "Energoatom", "Strategic development plan of the state enterprise "National atomic energy generat-ing company "Energoatom" for 2018-2022," State enterprise "National atomic energy generating company "Energoatom", 2018. [Online]. Available: http://www.energoatom.com.ua/ files/file/strateg_chniy_plan_2018_2022_04042018.pdf. Accessed on: Nov. 19, 2019.

H. Bastida, C. E. Ugalde-Loo, M. Abeysekera, X. Xu, and M. Qadrdan, "Dynamic modelling and control of counter-flow heat exchangers for heating and cooling systems", in 54th Int. Universities Power Engineering Conf. (UPEC), Bucharest, Ro-mania, 2019, pp. 1-6.

doi: 10.1109/UPEC.2019.8893634

J. Xu, R. Z. Wang, and Y. Li, "A review of available technologies for seasonal thermal energy storage", Solar Energy, vol. 103, pp. 610-638, 2013.

L. Qoaider, Q. Thabit, and S. Kiwan, "Performance assessment of a moving-bed heat exchanger with a sensible heat transfer medium for solar central receiver power plants", in 8th Int. Renewable Energy Con-gress (IREC), Amman, 2017, pp. 1-5.

doi: 10.1109/IREC.2017.7926051

T. Baumann, S. Zunft, and R. Tamme, "Moving bed heat exchangers for use with heat storage in concentrating solar plants: a multiphase model", Heat Transfer Engineer-ing, vol. 35, pp. 224-231, 2013.

F. Middleton, "An all metal UHV flange seal for dissimilar materials", IEEE Transac-tions on Nuclear Science, vol. 28, no. 3, pp. 3298-3299, June 1981.doi: 10.1109/TNS.1981.4332084

Q. Yin, and Y. Li, "Straight wave UT tech-nical for dissimilar metal weld of nozzle to safe-end in reactor pressure vessel", in IEEE Far East Forum on Nondestructive Evalua-tion/Testing, Chengdu, 2014, pp. 122-127.doi: 10.1109/FENDT.2014. 6928246

H. Chen, Z. Yu, W. Wang, G. Ma, and M. Hong, "Research on ultrasonic inspection of control rod drive mechanism housing weld in Chinese evolutionary pressurized reactor nuclear power plant," in IEEE Far East Forum on Nondestructive Evalua-tion/Testing, Chengdu, 2014, pp. 128-134.doi: 10.1109/FENDT.2014.6928247

L. V. Petrushynets, I. V. Falchenko, A. I. Ustinov, O. O. Novomlynets, and S. M. Yushchenko, "Vacuum diffusion welding of intermetallic alloy ɣ-TiAl with high-temperature alloy EI437B through nanolay-ered interlayers", in IEEE 2nd Ukr. Conf. Electr. and Comp. Engineering (UKRCON), Lviv, Ukraine, 2019, pp. 542-546.doi: 10.1109/UKRCON.2019.8879918

J. Thamprajamjit, and P. Surin, "Dissimilar metal joining between stainless steel SUS304 and carbon steel SS400 using plasma arc welding process", in 2nd Int. Conf. Engineering Innovation (ICEI), Bang-kok, 2018, pp. 42-45.doi: 10.1109/ICEI18.2018.8448663

M. Cavallini, P. Veronesi, L. Lusvarghi, E. Colombini, R. Giovanardi, and L. Rigon, "Optimization of laser welding of dissimilar corrosion resistant alloys", in IEEE 3rd Int. Forum on Research and Technologies for Society and Industry (RTSI), Modena, 2017, pp. 1-5.doi: 10.1109/RTSI.2017.8065935

PGV-1000M steam generator. Description and main features. [Online]. Available: http://desnogorskspektr.ru/aes/teoriya-aes/parogenerator-pgv-1000m.-opisanie-i-osnovnye-harakteristiki.html. Accessed on: Nov. 19, 2019.

O. P. Shugaylo, "Stress-strain state of tubular elements of steam generators in emer-gency situations", Ph.D. dissertation, NAS of Ukraine, S. P. Tymoshenko Institute of Mechanics. Kyiv, 2019 [in Ukrainian].

T. Kh. Margulova, Nuclear power plants. Moscow: Vyisshaya shkola, 1984 [in Russian].

M. Kh. Zarazovskii, M. V. Borodii, and V. Ja. Kozlov, "Riskoriented approach to the prediction of integrity and optimization of the control of heat exchange equipment with high defect statistics", Yaderna ta ra-diatsiina bezpeka, vol. 4, pp. 32-38, 2016 [in Russian].

IAEA-TECDOC-1577. Strategy for Assessment of WWER Steam Generator Tube Integrity, Vienna: IAEA, 2007.

V. V. Müller, and V. N. Mitroshin, "Automatic system of shape weld stabilization with manual and mechanized argon-arc welding by non-consumable electrode", in Int. Rus. Automation Conf. (RusAutoCon), Sochi, 2018, pp. 1-5.

doi: 10.1109/RUSAUTOCON.2018.8501708

M. Bodeau, "Mitigating potential hazards of TIG welding on spacecraft", in IEEE Transactions on Electromagnetic Compatibility, vol. 61, no. 1, pp. 90-99, Feb. 2019.

doi: 10.1109/TEMC.2018.2813331

A. R. Kohandehghan, S. Serajzadeh, and A. H. Kokabi, "A study on residual stresses in gas tungsten arc welding of AA5251", Materials and Manufacturing Processes, vol. 25, pp. 1242-1250, 2010.

L. Markashova, O. Berdnikova, A. Bernats-kyi, M. Iurzhenko, and V. Sydorets, "Physical and mechanical properties of high-strength steel joints produced by laser weld-ing", IEEE Int. Young Scientists Forum on Appl. Physics and Engineering (YSF), Lviv, 2017, pp. 88-91.

doi: 10.1109/YSF.2017.8126596

S. Katayama, Handbook of laser welding technologies. Cambridge, Woodhead Pub-lishing Ltd., 2013.

A. Kurc-Lisiecka, A. Lisiecki, "Laser weld-ing of the new grade of advanced high-strength steel DOMEX 960", Materiali in tehnologije / Materials and technology, vol. 51, no. 7, pp. 199-204, 2017.

Technologies for non-destructive testing and repair of NPP components NUSIM 2008 VUJE. [Online]. Available: https://inis.iaea.org/collection/NCLCollectionStore/_Public/43/124/ 43124116.pdf

L. Markashova, O. Berdnikova, A. Bernatskyi, V. Sydorets, and O. Bushma, "Crack re-sistance of 14KhGN2MDAFB high-strength steel joints manufactured by laser welding", IOP Conf. Series: Earth and Environmental Science, vol. 224, iss. 1, p. 012013, 2019.

doi:10.1088/1755-1315/224/1/012013

H. Vemanaboina, S. Akella, R. K. Buddu, and E. Gundabattini, "Distortion validation of laser beam welded SS316LN steel plates", 8th Int. Conf. Modeling Simulation and Appl. Optimization (ICMSAO), Man-ama, Bahrain, 2019, pp. 1-5.doi: 10.1109/ICMSAO. 2019.8880444

H. Murakawa, "Residual stress and distor-tion in laser welding", in Handbook of Laser Welding Technologies, Cambridge, Wood-head Publishing Ltd., 2013, pp. 374-400.

Published

2020-01-13

How to Cite

Бернацький, А. В., Шелягін, В. Д., Сидорець, В. М., Берднікова, О. М., Сіора, О. В., & Набок, Т. М. (2020). DETERMINATION OF TECHNOLOGICAL FEATURES OF LASER WELDING OF BUTT JOINTS OF DIFFERENT STAINLESS AUSTENITIC STEELS IN VERTICAL SPATIAL POSITION. Bulletin of Cherkasy State Technological University, (4), 112–125. https://doi.org/10.24025/2306-4412.4.2019.184462

Issue

Section

Materials Science, Technology and Equipment of Modern Machine-building and Food Production

URN