INFORMATION TECHNOLOGY OF PARAMETRIC OPTIMIZATION OF MODES OF AUTOMATED LASER WELDING IN CONDITIONS OF UNCERTAINTY

Authors

DOI:

https://doi.org/10.24025/2306-4412.1.2021.230591

Keywords:

laser, constructions, uncertainty conditions, graphoanalytical method, parametric optimization

Abstract

In this work, the problem of increasing the efficiency of information technology of parametric optimization under conditions of uncertainty for the modes of the process of automated laser welding of thin-walled steel structures is solved. Positive results have been achieved through the development of a specialized information database based on the results of experimental research. An information technology has been created for the analytical description of functional dependencies between the width of the weld and the speed of movement of the modulated laser radiation relative to the workpiece being processed at a constant radiation power; between the width of the weld and the laser radiation power at a constant motion speed. Mathematical models of spline functions contribute to the automation of computational procedures, which reduces the time for determining the parameters for the laser welding mode and the
amount of memory in the control microprocessor. The principle of decision-making for parametric optimization in conditions of uncertainty on the basis of the developed graph-analytical method is proposed. The method uses a graphic representation of spline functions built in a single quadrant with a common abscissa, the values of which correspond to the values of the weld. Coordinates of the point of intersection of functional dependencies on ordinates and abscissa determine the corresponding optimal parameters of the automated laser welding mode. Visualization of the principle of parametric optimization in conditions of uncertainty accelerates the process of technological preparation of production, which contributes to an increase in the productivity of the enterprise.

Author Biography

D. A. Harder, Cherkasy State Technological University

senior researcher

References

V. N. Bernadsky, V. D. Shelyagin, and O. K. Makovetskaya, "Modern market of laser technology for welding and processing of materials", Avtomaticheskaya svarka, no. 10, 2007; "Mobile device for laser welding", Ibid., no. 4, pp. 193-194, 2000 [in Russian].

H. Exner, J. Drechsel, S. Klotzer, und V. Neumann, "Handgefuhrtes Fugen: Laser-Bearbeit-ungskopf fur mobiles Laserschweissen", Lasеr-Prax, № 3, S. 14-15, 1999; Bd. 1, S. 145-159, 2001.

S. Keitel, "Manuellcs Laserstrahlschweipcn-Entwicklungs-pcrspcktiven und Standdcr Auwcndung", Hochlicstungsfuegeverfahrcn- 7 Inter. Aachencr Schweiptcchnik Kollo-guium, Aachener, Dentchland, 3-4 Mai, 2001.

"Laserstrahl "Handschwcissgerat" LHSG-1", Techn.-inf. Halle: Berichte-SLV, 2000.

"Laserstrahl "Handschwcissgerat" LHSG-2", Techn.-inf. Halle: Berichte-SLV, 2000.

S. Celen, S. Karadeniz, and H. Ozden, "Effect of laser welding parameters on fusion zone morphological, mechanical and microstructural characteristics of AISI 304 stainless steel", Materialwissenschaft und Werkstoff-technik, № 39, 2008.

G. Daurelio, F. Memola Capece Minutolo, F. Curcio, and F. Caiazzo, "On the welding of austenitic/ferritic stainless steels by an High Power Diode Laser", Proc. AMME'2003, vol. 12, 7-10, pp. 187-190, December 2003.

A. Nobuyuki, F. Yoshinori, I. Takashi, and T. Masahiro, "Micro welding of thin stainless steel foil with a direct diode laser", Transactions of JWRI, vol. 34, no. 1, pp. 19-23, 2005.

A. G. Lukashenko, T. V. Melnichenko, and D. A. Lukashenko, "Laser welding of thin sheet stainless steel with modulated radiation", Avtomaticheskaya svarka, no. 4, pp. 19-23, 2012 [in Russian].

V. D. Shelyagin, A. G. Lukashenko, D. A. Lukashenko, V. A. Lukashenko, and V. Yu. Haskin, "Method of laser welding with pulse-width modulation of radiation", IPC (2014.01) B 23K 26/2: patent on the invention 109328 C2 Ukraine, no. a 2013 14855, appl. Dec. 18, 2013, publ. Aug. 10, 2015, Bull. no. 15 [in Ukrainian].

D. A. Lukashenko, A. G. Lukashenko, I. A. Zubko, R. E. Yupin, and V. M. Lukashenko, "Optimal method for determining the parameters of laser welding of thinwalled structures", Vostochno-Evropeyskiy zhurnal peredovykh tekhnologiy, no. 6/5 (54), pp. 48-51, 2011 [in Russian].

V. D. Shelyagin, A. G. Lukashenko, D. A. Lukashenko, A. V. Bernatsky, V. P. Garashchuk, and V. I. Lutsenko, "Laser welding of thin sheet stainless steel", Avtomaticheskaya svarka, no. 4 , pp. 45-49, 2011 [in Russian].

A. G. Lukashenko, V. D. Shelyagin, and V. M. Lukashenko, "Laser technological installation ARMA-100M", Catalog of modern scientific developments and services of ChSTU. Cherkasy:

ChDTU, 2011 [in Ukrainian].

V. D. Shelyagin, D. A. Lukashenko, V. Yu. Khaskin, A. G. Lukashenko, A. V. Siora, and A. V. Bernatskiy, "Welding of thin-sheet stainless steel with a fiber laser", Vestnik DNU. Raketno-kosmichesaya tekhnika, vol. 19, no. 4, pp. 121-129, 2011 [in Russian].

P. M. Talanchuk, M. N. Fomin, and V. V. Sergeev, Computer modeling and optimization of measuring converters. Kiev: Vischa schkola, 1991 [in Russian].

V. D. Shelyagin, A. G. Lukashenko, D. A. Lukashenko, V. Yu. Haskin, O. V. Siora, and A. V. Bernatsky, "Method of laser welding", IPC (2012.01) B23K 26/00: patent 68159 Ukraine, no. u 2011 13985, appl. Nov. 28, 2011, publ. March 12, 2012, Bull. no. 5 [in Ukrainian].

V. V. Limarenko, I. P. Khavina, and A. N. Risovanny, "Formulation and solution of the task for parametric optimization of metal cutting and material processing operations", Systemy upravlinnia, navihatsii ta zviazku, Poltava, iss. 4 (44), pp. 20-24, 2017 [in Russian].

V. V. Limarenko, and I. P. Khavina, "Solution of the problem of optimization of etalworking parameters during turning operations", Radioelektronni i kompiuterni systemy Kharkiv, iss. 3 (83), pp. 77-86, 2017 [in Russian].

A. V. Bernatsky, V. D. Shelyagin, O. V. Siora, V. M. Sydorets, and О. М. Berdnikov, Influence of spatial position during laser welding on the level of quality of welded joints made of AISI 321 steel", Avtomatychne zvariuvannia, no. 1, pp. 15-24, 2020 [in Ukrainian].

A. Artinov, N. Bakir, M. Bachmann, A. Gumenyuk, and M. Rethmeier, "Weld pool shape observation in high power laser beam welding". Procedia CIRP, no. 74, pp. 683-686, 2018.

V. M. Nesterenkov, L. A. Kravchuk, and M. O. Rusynyk, "Influence of technological and metallurgical factors on the formation of welded copper joints in electron beam welding", vtomatychne zvariuvannia, no. 2, pp. 38-42, 2021 [in Ukrainian].

D. Yu. Yermolenko, V. V. Holovko, and S. M. Stepanuyk, "Cellular automata for simulation of dendritic growth with surface active refractory inoculants", J. of Achievements in Materials and Manufacturing Eng., 88, iss. 2, pp. 49-54, June, 2018.

V. Yu. Haskin, V. M. Korzhik, Ch. Dong, and Ye. V. Ilyashenko, "Increase of the efficiency of laser welding by reciprocating focus shift", Avtomatychne zvariuvannia, no. 1, pp. 57-63, 2020 [in Ukrainian].

Published

2021-04-15

How to Cite

Harder, D. A. (2021). INFORMATION TECHNOLOGY OF PARAMETRIC OPTIMIZATION OF MODES OF AUTOMATED LASER WELDING IN CONDITIONS OF UNCERTAINTY. Bulletin of Cherkasy State Technological University, (1), 133–143. https://doi.org/10.24025/2306-4412.1.2021.230591

Issue

Section

Information Technologies

URN