An automation monitoring system for the production facility work
DOI:
https://doi.org/10.30837/2522-9818.2024.4.019Keywords:
monitoring system; automation; production process; sensor; ultrasonic PCB washer; ESP-Wroom-32; liquid flow; control system.Abstract
The subject of research in the article is the application of technology and control algorithms in the automation system for monitoring the operation of the instrument building room. The goal of the work is to develop a system of simulation and monitoring of the production process. The following tasks are solved in the article: conducting an analysis of existing monitoring systems in production; selection of the main elements and technical means for the development of the monitoring system; development of the system component connection scheme; creating a physical layout of the system; development of software for the monitoring system of the instrumentation room. The use of mathematical and system analysis methods, modeling and simulation methods – to check the operation of the automated monitoring system of the instrumentation room. The following results were obtained: analysis and comparison of existing solutions for the implementation of monitoring systems were performed; selected hardware and technical means for developing a monitoring system; a scheme for connecting system components has been developed; the structural diagram of the system and its layout were developed; developed software for managing the monitoring system and displaying data from the database. Conclusions: the layout and software of the production process monitoring system, namely monitoring of water level and temperature parameters for ultrasonic washing of printed circuit boards, have been developed. The use of this type of system will lead to an overall reduction in production costs during the PCB washing operation. The developed module allows making changes in the production process without direct human intervention, which provides the possibility of quick reconfiguration for new tasks. A monitoring system control program for the main control module was developed and the principle of its operation and a graphic user interface image were given. Also, for visualization of data from the database, the software code for creating the graph and the graphical user interface were given and described.
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