Research of the main parameters of the technological process of electric contact welding at the restoration of machine parts

Authors

DOI:

https://doi.org/10.15587/2312-8372.2017.114265

Keywords:

electrocontact welding, technological process, abrasive wear, adhesion strength, coating properties

Abstract

The object of research is the process of restoring lancet cultivator paws by electrocontact welding of their working parts, the process connection with technological processing parameters and the physical and mechanical properties of their material.

One of the most problematic places in the method of electrocontact welding when restoring the working organs of tillage machines is the lack of optimal operating parameters of this technological process of strengthening the cutting elements of working organs working in the soil-aggressive environment.

Optimal parameters of electrocontact welding method of the metal mesh to the worn-out surface of the part make it possible to increase the strength of the material of the recovered parts, improve its physical and mechanical properties and increase their service life, and to reduce the magnitude and irregularity of wear.

Theoretical studies of the main parameters of the technological process are carried out using the equations of mechanics of deformed bodies with their own physical and mechanical properties.

In the course of the study, a steel mesh made of high-strength steel is used, and metal powders are used as a filler material, which strengthened the material of the component and increased its life.

Increased wear resistance of the restored parts is obtained. This is due to the fact that with this technological process, the formation of the surface relief takes place with the formation of depressions on it, which retain the lubricant, which ensures a higher coating resistance.

Due to this, it is possible to obtain a coating of parts with a thickness of up to 1.5 mm, an increase in their durability of 1.45–2.1 times and a decrease in wear intensity of 1.65 times compared to new cultivator paws.

Author Biographies

Anatolii Dudnikov, Poltava State Agrarian Academy, 1/3, Skovorody str., Poltava, Ukraine, 36003

PhD, Professor, Head of Department

Department of Technologies and Means of Mechanization of Agrarian Production

Ihor Dudnikov, Poltava State Agrarian Academy, 1/3, Skovorody str., Poltava, Ukraine, 36003

PhD, Professor

Department of Industry Mechanical Engineering

Vladimir Dudnik, Poltava State Agrarian Academy, 1/3, Skovorody str., Poltava, Ukraine, 36003

PhD

Department of Life Safety

Oleksandr Gorbenko, Poltava State Agrarian Academy, 1/3, Skovorody str., Poltava, Ukraine, 36003

PhD, Associate Professor

Department of Technologies and Means of Mechanization of Agrarian Production

Anton Kelemesh, Poltava State Agrarian Academy, 1/3, Skovorody str., Poltava, Ukraine, 36003

PhD

Department of Technologies and Means of Mechanization of Agrarian Production

References

  1. Dudnikov, A. A., Pisarenko, P. V., Bilovod, O. I., Dudnikov, I. A., Kivshik, O. P. (2011). Proektuvannia tekhnolohichnykh protsesiv servisnykh pidpryiemstv. Vinnytsia: Naukova dumka, 400.
  2. Lialiakin, V. P., Ivanov, V. P. (2004). Vosstanovlenie i uprochnenie detalei mashin v agropromyshlennom komplekse Rossii i Belorussii. Remont. Vosstanovlenie. Modernizatsiia, 2, 2–7.
  3. Tkachev, V. N. (1981). Iznos i povyshenie dolgovechnosti detalei sel'skohoziaistvennyh mashin. Moscow: Mashinostroenie, 264.
  4. Gill, W. R. (1985). Soil-disk geometry in harrow design. Journal of Terramechanics, 22 (3), 178. doi:10.1016/0022-4898(85)90097-7
  5. Research, technology and production of agricultural implements. (1972). Catalogua of firm «Kvernelands Fabrik A/S». Oslo, 61.
  6. Sachs, G. (1927). Der Nachweis Innerer Spannungen in Stangen und Rohren. Zeitschrift für Metallkde, 19, 352–357.
  7. Beseler, K. (1969). Modern ring rolling practice. Metal Forming, 36, 44–50.
  8. Kotelchuk, A. S. (2016). Influence of thermophysical properties of cores of self-shielding flux-cored wires on welding and technological properties. The Paton Welding Journal, 2016 (1), 30–34. doi:10.15407/tpwj2016.01.04
  9. Kelemesh, A., Gorbenko, O., Dudnikov, A., Dudnikov, I. (2017). Research of wear resistance of bronze bushings during plastic vibration deformation. Eastern-European Journal of Enterprise Technologies, 2(11 (86)), 16–21. doi:10.15587/1729-4061.2017.97534
  10. Dudnikov, A., Belovod, A., Pasyuta, A., Gorbenko, A., Kelemesh, A. (2015). Dynamics of wear of the cutting elements of tillers. Annals of Warsaw University of Life Sciences – SGGW. Agriculture (Agriculture and Forest Engeneering), 65, 15–19.

Published

2017-11-30

How to Cite

Dudnikov, A., Dudnikov, I., Dudnik, V., Gorbenko, O., & Kelemesh, A. (2017). Research of the main parameters of the technological process of electric contact welding at the restoration of machine parts. Technology Audit and Production Reserves, 6(1(38), 4–9. https://doi.org/10.15587/2312-8372.2017.114265

Issue

Section

Mechanical Engineering Technology: Original Research