Expansion of technological possibilities of universal gear milling machines by introduction of the controlled main motion drive
DOI:
https://doi.org/10.15587/2312-8372.2014.27917Keywords:
gear milling, radial-circular method, stepper motor, controlled drive, automation, technical levelAbstract
The ways of solving problems, currently existing in the gear cutting technology are considered in the paper. The purpose of research is to improve the technical level and the automation level of universal mechanically-driven gear milling machines by the introduction of controlled drive of one of the shaping motions, which is carried out by the radial-circular method. Using the radial-circular method in the gear treatment technology is based on the idea of separation of kinematic chains of the main motion and indexing-generating motion. This allows to substitute expensive and complicated hob cutters for shaping and cutting with thin disc cutters, based on this reduce cutting strength and power and energy costs, provide vibration stability of elastic system of the machine without increasing its weight, as well as intensify the cutting conditions and reduce machining time. Patterns of change in cutting force in treatment cycle that can be used to compensate for uneven cutting process by change in machining travel speed of the stepper motor. Upgrading the gear milling machine design and using the stepper motor provides the program control of the tool drive, improves machining accuracy and quality of gear profiles, increases the automation level and technical level of universal equipment.References
Kalashnykov, A., Morhunov, Yu., Kalashnykov, P. (2012). Sovremennye metody obrabotky zubchatykh kolios. Moskva: Spektr, 238.
Loktev, D. A. (2007). Sovremennye yznosostoikye pokrytyia cherviachnykh frez. Struzhka, 19, 32-36.
Kohanov, Y. A. (1970). Prohressyvnaia obrabotka zubchatыkh profylei y fasonnykh poverkhnostei. Tula: Pryokskoe knyzhn. yz-vo, 180.
Kryvosheia, A., Danylchenko, Yu. et al. (2007). Formoutvorennia zubchastykh kolis riznykh klasiv vykhidnymy dyskovymy formoutvoriuvalnymy tilamy. Tezy dopovidei 8-y mizhnarodnyi sympozium ukrainskykh inzheneriv-mekhanikiv u Lvovi, 101.
Pasternak, S. I., Danylchenko, Yu. M., Storchak, M. H., Kryvosheia, A. V. (2011). Sylovi kharakterystyky konturnoi obrobky tsylindrychnykh zubchastykh kolis instrumentom. Vestnyk NTU "KhPY". Problemy mekhanichnoho pryvodu, 28, 96-100.
Danylchenko, Yu. M., Kryvoshyia, A. V., Pasternak, S. I. (2006). Matematychne modeliuvannia zakoniv rukhu dyskovoho instrumentu pry obrobtsi zubchastykh kolis dovilnoho profiliu. Vestnyk NTUU «KPY». Mashynostroenye, 49, 104-108.
Pasternak, S. I., Danylchenko, Yu. M. et al. (2007). Konturna obrobka zubchastykh kolis z dovilnym profilem zubiv dyskovymy instrumentamy. Materialy dopovidei Mizhnarodnoi naukovo-tekhnichnoi konferentsii studentiv, aspirantiv i molodykh vchenykh "Prohresyvni napriamky rozvytku mashyno-pryladobudivnykh haluzei ta transportu". Sevastopol: SevNTU, 90-91.
Pasternak, S. I., Danylchenko, Yu. M., Storchak, M. H., Kryvosheia, A. V. (2009). Ekonomichne obgruntuvannia metodu konturnoi obrobky detalei z periodychnymy profiliamy dyskovym instrumentom. Vestnyk NTU "KhPY". Problemy mekhanichnoho pryvodu, 19, 118-126.
Hrytsai, Y. E., Blahut, E. N. (2005). Zubchatye peredachy y tekhnolohyy ykh yzghotovlenyia: novoe v tradytsyonnom. Oborudovanye i ynstrument, 2 (61), 36-40.
Hrytsai, I. Ye. (2007). Pidvyshchennia tekhnichnoho rivnia peredach pryladiv na osnovi zubchastoho zacheplennia synusoidalnoho profiliu. Zb. Tez dopovidei 6-yi naukovo-tekhnichnoi konferentsii «Pryladobuduvannia: stan i perspektyvy», 24-25 kvitnia, 2007 r. Kyiv, 108-109.
Lytvyniak, Ya., Hrytsai, I. (2009). Modeliuvannia vplyvu tekhnolohichnykh faktoriv na sylovi parametry protsesu zubonarizannia ta tochnist tsylindrychnykh synusoidalnykh zubchastykh kolis. Deviatyi mizhnarodnyi sympozium ukrainskykh inzheneriv-mekhanikiv u Lvovi. Lviv: KINPATRI LTD, 196-198.
Hrytsai, I. Ye., Hromniuk, S. I. (2013). Pidvyshchennia efektyvnosti protsesu narizannia zubchastykh kolis na osnovi radialno-obertovoho metodu v umovakh obkochuvannia. Materialy ХI Mizhnarodnoi naukovo-tekhnichnoi konferentsii "Vazhke mashynobuduvannia problemy ta perspektyvy rozvytku". Kramatorsk, 44.
Hrytsai, I. Ye. (1998). Modeliuvannia parametriv zriziv, syl ta momentiv pid chas narizannia zubchastykh kolis cherv`yachnymy frezamy. Mashynoznavstvo, 7, 19-23.
Hrytsai, I. Ye., Hromniuk, S. I., Kuk, A. M. (2014). Parametry poperechnoho pererizu zriziv v radialno-obkochuvalnomu sposobi narizannia zubchastykh kolis z osovoiu podacheiu. Visnyk NU "Lvivskoho politekhnika» Optymizatsiia vyrobnychykh protsesiv i tekhnichnyi kontrol u mashynobuduvanni ta pryladobuduvanni, 772, 8-14.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2016 Сергій Іванович Громнюк
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
