Features of ensuring the accuracy of coordinated dimensions when using typical flow sheets

Authors

DOI:

https://doi.org/10.15587/2312-8372.2014.25310

Keywords:

dimension, flow sheet, tool, variation, base, unit, error, tolerance

Abstract

When developing any design it is mandatory to carry out dimensional analysis of all design solutions. The main aspect in this case is primarily calculating output parameters coordinated dimensions of the hole. Two typical flow sheets: cutting tool guiding and noncutting tool guiding are investigated. Analytical dependences for calculating the accuracy of coordinated dimensions for typical flow sheets are presented in the paper. Dependences for determining the interaxle dimension, dimension from the base, positional variation are proposed. The specific weight of the components of the geometric error in the non-cutting tool-guiding and cutting tool-guiding flow sheets is determined. Calculated values of total processing error using modular machine tooling are defined. Studies have shown that the accuracy of coordinating dimensions and positional variations depends on the total geometric accuracy of machine flow sheet elements and total elastic deformations. This will allow to set the optimum accuracy of processing major parts, defining the output geometric parameters of modular machines and select the desired assembly method.

Author Biographies

Роман Михайлович Тріщ, Ukrainian Engineering and Pedagogical Academy str. University, 16, Kharkov, 61003

Doctor of technical sciences, professor, head of health and safety, standardization and certification

Вікторія Михайлівна Бурдейна, Ukrainian Engineering and Pedagogical Academy str. University, 16, Kharkov, 61003

Assistant of health and safety, standardization and certification

References

  1. Михайлов, А. В. Основы проектирования технологических процессов механосборочного производства [Текст] / А. В. Михайлов, Д. А. Расторгуев, А. Г. Схиртладзе. — Тольятти: ТГУ, 2004. — 201 с.
  2. Соколовский, А. П. Научные основы технологии машиностроения [Текст] / А. П. Соколовский. — М.: Машгиз, 1955. — 515 с.
  3. Корсаков, В. С. Точность механической обработки [Текст] / В. С. Корсаков. — М.: Машгиз, 1961. — 379 с.
  4. Фридлендер, И. Г. Расчеты точности машин при проектировании [Текст] / И. Г. Фридлендер. — Киев-Донецк: Вища школа, 1980. — 184 с.
  5. Базров, Б. М. Технологические основы проектирования самоподнастраивающихся станков [Текст] / Б. М. Базров. — М.: Машиностроение, 1978. — 216 с.
  6. Портман, В. Т. Универсальный метод расчета точности механических устройств [Текст] / В. Т. Портман // Вестник машиностроения. — 1981. — № 7. — С. 12–17.
  7. Пащенко, Э. А. Исследование факторов, определяющих точность обработки деталей на агрегатных станках ХПО [Текст]: отчет о НИР / Э. А. Пащенко, В. А. Чепела, Н. В. Латышев; УЗПИ. — Инв. № 02840041668. — Харьков, 1983. — 90 с.
  8. Прогнозирование устойчивости точностных параметров агрегатных станков на стадии проектирования [Текст] // Вести Харьковского политехнического института. Машиностроение. — Харьков: Вища школа, 1983. — № 205, Вып. 13. — С. 24–29.
  9. Чепела, В. А. Повышение жесткости технологических систем как важный фактор обеспечения надежности элементов горнотранспортных машин [Текст] / В. А. Чепела, В. Т. Акимов, Э. А. Пащенко, Н. В. Латышев // Прочность и долговечность горных машин. — М.: Недра, 1984. — Вып. 6. — C. 150–159.
  10. Krause-Leipoldt, R. F r Sonderwerk — zeug — maschinen [Text] / R. Krause-Leipoldt // Standartisierte Baueinheiten Maschinenmarkt. — 1980. — Bd. 86, № 68. — Р. 1300–1302.
  11. Worthifigton, В. A. Сomprehensive literature survey of chip control in the turnig prjzess [Text] / В. A. Worthifigton // Int. J. Mach. Tool and Res. — 1977. — P. 103–116.
  12. Odom, P. R. Nomographs for computer simulation [Text] / P. R. Odom, R. E. Shannon // Industrial Engineering. — 1973. — Vol. 5, № 11. — Р. 603—614.
  13. Справочник технолога-машиностроителя [Text] / под ред. А. Г. Косиловой. — Т. 2. — М.: Машиностроение, 1985. — 496 с.
  14. Walton, А. В. The performance of cutting tools with unusual forms [Text] / А. В. Walton, В. Worthington // Proc. 21-th Int. Mach. Tool Des and Res. Conf. — 1980. — P. 411–419.
  15. Mikhailov, A. V., Rastorgouev, D. A., Skhirtladze, A. G. (2004). Fundamentals of the design process of mechanical assembly production. Togliatti: TSU, 201.
  16. Sokolowski, A. P. (1955). Scientific fundamentals of engineering technology. M.: Mashgiz, 515.
  17. Korsakov, V. S. (1961). Precision machining. M.: Mashgiz, 379.
  18. Friedlander, I. G. (1980). Calculations when designing precision machines. Kiev-Donetsk: Vishcha School, 184.
  19. Bazrov, B. M. (1978). Technological bases of designing samopodnastraivayuschihsya machines. M.: Mechanical Engineering, 216.
  20. Portman, V. T. (1981). Universal method of calculation precision mechanical devices. Bulletin of Engineering, № 7, 12–17.
  21. Pascenco, E. A., Chapel, V. A., Latvians, N. V. (1983). Study factors determining precision machining parts for modular machines CVD (report). Inv. number 02840041668. Kharkov: UZPI, 90.
  22. Prediction stability precision parameters modular machine tools at the design stage. (1983). News Kharkov Polytechnic Institute, Mechanical Engineering, № 205, Vol. 13, 24–29.
  23. Chapel, V. A., Akimov, V. T., Pascenco, E. A., Latyshev, N. V. (1984). Stiffening of technological systems as an important factor in ensuring the reliability of the elements of mining and transport vehicles. The strength and durability of mining machines, Vol. 6, 150–159.
  24. Krause-Leipoldt, R. (1980). F r Sonderwerk-zeug-maschinen. Standartisierte Baueinheiten Maschinenmarkt, Bd. 86, № 68, 1300–1302.
  25. Worthifigton, V. A. (1977). Somprehensive literature survey of chip controol in the turnig prjzess. Int. J. Mach. Tool and Res, 103–116
  26. Odom, P. R., Shannon, R. E. (1973). Nomographs for computer simulation. Industrial Engineering, Vol. 5, № 11, 603–614.
  27. In: Kosilova, A. G. (1985). Directory technologist Machinist, Vol. 2. M.: Mechanical engineering, 496.
  28. Walton, A., Worthington, B. (1980). The performance of cutting tools with unusual forms. Proc. 21-th Int. Mach. Tool Des and Res. Conf., 411–419.

Downloads

Published

2014-06-24

How to Cite

Тріщ, Р. М., & Бурдейна, В. М. (2014). Features of ensuring the accuracy of coordinated dimensions when using typical flow sheets. Technology Audit and Production Reserves, 3(4(17), 14–18. https://doi.org/10.15587/2312-8372.2014.25310

Issue

Vol. 3 No. 4(17) (2014): Production reserves

Section

Production reserves

License

Copyright (c) 2016 Роман Михайлович Тріщ, Вікторія Михайлівна Бурдейна

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.