Vibration influence research on melt jet hydrodynamics of nitrogen fertilizer production vibro-granulators

Authors

DOI:

https://doi.org/10.15587/2312-8372.2015.50940

Keywords:

vibro-granulator, granule, disk-emitter, oscillations, hydrodynamics, liquid jet

Abstract

This article discusses the use of vibro-granulators in the chemical industry and some results of theoretical research in this field. The main purpose of the study is to optimize the device operation by examining the effect of disk-emitter for creating periodic oscillations of the device basket to change the pressure in the flowing fluid streams. The solution of the Navier-Stokes equations to describe the hydrodynamics of axisymmetric jet allows obtaining expressions for the pressure, axial and radial velocity as a function of time and distance. Consideration of the solution with the initial conditions, which are determined by the hydrodynamics of the internal device and the boundary conditions for the jet, allows obtaining an expression for the pressure. The presented method makes it possible to determine the impact of the characteristics of the disk-emitter of the vibro-granulators on the pressure in the jets, which determines the physics of the collapse them into individual droplets. The optimal choice of parameters according to the received results allows obtaining monodisperse droplets and beads, which significantly improves the quality of the finished product. We propose to use the study according to the calculation of hydrodynamic jets issuing from basket of vibro-granulator, which uses disk-emitter to create vibrations. The research results can be used by design engineers and technologists involved in the design and operation of new and modernization of existing production of mineral fertilizers.

Author Biographies

Всеволод Иванович Склабинский, Sumy State University, 2, Rymskogo-Korsakova st., Sumy, Ukraine, 40007

Doctor of Technical Sciences, Professor, Head of the Department

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

Максим Сергеевич Скиданенко, Sumy State University, 2, Rymskogo-Korsakova st., Sumy, Ukraine, 40007

Postgraduate

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

Андрей Николаевич Демченко, Sumy State University, 2, Rymskogo-Korsakova st., Sumy, Ukraine, 40007

Postgraduate

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

References

  1. Kazakova, E. A. (1980). Granulirovanie i ohlazhdenie azotsoderzhashchih udobrenii. Moscow: Himiia, 288.
  2. Klassen, P. V., Grishaev, I. G. (1990). Osnovnye protsessy tehnologii mineral'nyh udobrenii. Moscow: Himiia, 304.
  3. Cheblanov, N. V., Sergeev, Yu. A., Soldatov, A. V. (2010). Prillirovannyi i granulirovannyi karbamid: svoistva i perspektivy. Mezhdunarodnyi delovoi zhurnal «Evraziiskii himicheskii rynok», 9, 26–33.
  4. Holin, B. G. (1977). Tsentrobezhnye i vibratsionnye granuliatory plavov i raspyliteli zhidkosti. Moscow: Mashinostroenie, 182.
  5. Skidanenko, M. S., Sklabinskii, V. I., Kononenko, N. P. (2014). Issledovanie protsessa istecheniia strui zhidkosti iz otverstiia perforirovannoi obolochki prillera. Visnyk Natsionalnoho Tekhnichnoho Universytetu "Kharkivskyi politekhnichnyi instytut". Seriia: Novi rishennia v suchasnykh tekhnolohiiakh, 26 (1069), 186–192.
  6. Skydanenko, M. S. (2014). Hidromekhanichni pokaznyky prystroiv dlia otrymannia monodyspersnykh krapel ta hranul. Sumy, 124.
  7. Artiuhov, A. E., Kononenko, H. P. (2013). Analiz rezul'tatov promyshlennogo vnedreniia vrashchaiushchihsia vibratsionnyh granuliatorov plava v agregatah polucheniia ammiachnoi selitry. Vіsnik Sums'kogo derzhavnogo unіversitetu. Serіia Tehnіchnі nauki, 1, 35–41.
  8. Landau, L. D., Lifshits, E. M. (1986). Teoreticheskaia fizika. Vol. VI. Gidrodinamika. Moscow: Nauka, 736.
  9. Holin, B. G. (1970). O gidrodinamicheskom paradokse tsentrifugi. Intensifikatsiia tehnicheskih protsessov v himicheskoi i mashinostroitel'noi promyshlennosti, 3, 7–13.
  10. Levich, V. G. (1959). Fiziko-himicheskaia gidrodinamika. Moscow: Fizmatgiz, 700.
  11. Kochin, N. E., Kibel', I. A., Roze, N. V. (1963). Teoreticheskaia gidromehanika. Part ІI. Ed. 4. Moscow: Fizmatgiz, 728.
  12. Shingareva, I., Lizarraga-Celaya, C. (2011). Solving Nonlinear Partial Differential Equations with Maple and Mathematica. New York: Springer Wien, 359. doi:10.1007/978-3-7091-0517-7
  13. Kozlov, V. V., Grek, G. R., Litvinenko, M. A., Litvinenko, Yu. A., Kozlov, G. V. (2010). Kruglaia struia v poperechnom sdvigovom potoke. Vestnik NGU. Seriia: Fizika, Vol. 5, № 1, 9–28.

Downloads

Published

2015-09-22

How to Cite

Склабинский, В. И., Скиданенко, М. С., & Демченко, А. Н. (2015). Vibration influence research on melt jet hydrodynamics of nitrogen fertilizer production vibro-granulators. Technology Audit and Production Reserves, 5(7(25), 12–15. https://doi.org/10.15587/2312-8372.2015.50940

Issue

Vol. 5 No. 7(25) (2015): Fundamental and applied researches: integration into the world scientometric databases

Section

Technology organic and inorganic substances

License

Copyright (c) 2016 Всеволод Иванович Склабинский, Максим Сергеевич Скиданенко, Андрей Николаевич Демченко

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.