Determination of the dynamic load of the carrying structure of the hopper wagon with the actual dimensions of structural elements

Authors

DOI:

https://doi.org/10.15587/2706-5448.2021.225458

Keywords:

hopper wagon, supporting structure, dynamic loading, service life, railway transport, transport mechanics

Abstract

The object of research is the supporting structure of the pellet wagon with the actual dimensions of the supporting elements. One of the most problematic areas is the determination of the indicators of dynamics and strength of the supporting structure of the hopper wagon with the actual dimensions of the structural elements.

A study of the dynamic loading of the supporting structure of the hopper wagon was carried out. At the same time, the actual dimensions of the structural elements were determined by means of field studies. Mathematical modeling of the dynamic loading of the load-carrying structure of a hopper wagon with the actual dimensions of structural elements was carried out by means of mathematical modeling. The studies were carried out in a flat coordinate system. The presence of three degrees of freedom of the supporting structure of the hopper wagon was taken into account: vibrations of twitching, bouncing and galloping. Differential equations were solved in the MathCad software package. In doing so, they were reduced to the Cauchy normal form, and then integrated using the Runge-Kutta method. It was found that the maximum value of the acceleration acting on the supporting structure of the hopper wagon is 38.5 m/s2, which is 2.7% higher than the acceleration of the supporting structure with nominal dimensions.

Computer simulation of the dynamic loading of the supporting structure of the hopper wagon was carried out. The calculation was carried out using the finite element method in the SolidWorks Simulation (CosmosWorks) software package. It was found that the maximum accelerations are concentrated in the middle part of the supporting structure of the hopper wagon and amount to 36.2 m/s2. The F-criterion was used to verify the developed model. The calculations showed that the calculated value of the criterion is Fc = 1.09 and is less than the table value Ft = 3.29. The adequacy hypothesis is not rejected.

The natural frequencies and vibration modes of the hopper wagon supporting structure were determined. It has been established that the values of natural vibration frequencies of the hopper wagon bearing structure with the actual dimensions of the structural elements are within the permissible limits.

The research will contribute to the creation of relevant developments to extend the service life of wagons that have exhausted their standard resource, as well as to increase the efficiency of railway transport operation.

Author Biographies

Oleksij Fomin, State University of Infrastructure and Technologies

Doctor of Technical Sciences, Professor

Department of Cars and Carriage Facilities

Alyona Lovska , Ukrainian State University of Railway Transport

PhD, Associate Professor

Department of Wagon Engineering and Product Quality

Pavel Skok , State University of Infrastructure and Technologies

PhD, Associate Professor

Department of Economics, Marketing and Business Administration

Ivan Rogovskii , National University of Life and Environmental Sciences of Ukraine

PhD, Senior Researcher

Research Institute of Engineering and Technology

References

  1. Bulich, D. I., Sapronova, S. Yu., Koshel, A. A. (2019). Assessment of the reliability of the residual life of load-bearing structures of freight wagons. Lohistychne upravlinnia ta bezpeka rukhu na transporti, 17–19.
  2. Sapronova, S. Yu., Bulich, D. I., Tkachenko, V. P. (2017). Prodovzhennia terminu ekspluatatsii vantazhnykh vahoniv. Visnyk Skhidnoukrainskoho Natsionalnoho universytetu imeni Volodymyra Dalia, 3 (233), 179–182.
  3. Okorokov, A., Fomin, O., Lovska, A., Vernigora, R., Zhuravel, I., Fomin, V. (2018). Research into a possibility to prolong the time of operation of universal open top wagon bodies that have exhausted their standard resource. Eastern-European Journal of Enterprise Technologies, 3 (7 (93)), 20–26. doi: http://doi.org/10.15587/1729-4061.2018.131309
  4. Afanasev, A. E. (2008). Razrabotka metodiki raschetno-eksperimentalnogo obosnovaniia prodleniia sroka sluzhby poluvagonov. Izvestiia PGUPS, 2, 125–135.
  5. Boronenko, Iu. P., Tretiakov, A. V., Zharova, E. A. (2012). O korrektirovke Polozheniia o prodlenii sroka sluzhby gruzovykh vagonov, kursiruiuschikh v mezhdunarodnom soobschenii. Evraziia vesti Moskva, 10, 13–14.
  6. Anofriev, V. H., Reidemeister, O. H., Kalashnyk, V. A., Kulieshov, V. P. (2016). To the issue of extending the service life of cars for transportation of pellets. Science and Transport Progress. Bulletin of Dnipropetrovsk National University of Railway Transport, 3 (63), 148–160. doi: http://doi.org/10.15802/stp2016/74749
  7. Putiato, A. V., Konovalov, E. N., Afanaskov, P. M. (2016). Prediction of the residual resource of the coach hopper-batcher after long operation taking into account actual physical and mechanical characteristics of the material of the bearing structure. Mekhanika mashin, mekhanizmov i materialov, 1 (34), 26–35.
  8. Bogomaz, G. I., Mekhov, D. D., Pilipchenko, O. P., Chernomashentseva, Iu. G. (1992). Nagruzhennost konteinerov-tsistern, raspolozhennykh na zheleznodorozhnoi platforme, pri udarakh v avtostsepku. Dinamіka ta keruvannia rukhom mekhanіchnikh sistem, 87–95.
  9. Fomin, O., Lovska, A., Radkevych, V., Horban, A., Skliarenko, I., Gurenkova, O. (2019). The dynamic loading analysis of containers placed on a flat wagon during shunting collisions. ARPN Journal of Engineering and Applied Sciences, 14 (21), 3747–3752.
  10. Fomin, O., Lovska, A., Pistek, V., Kucera, P. (2020). Research of stability of containers in the combined trains during transportation by railroad ferry. MM Science Journal, 2020 (1), 3728–3733. doi: http://doi.org/10.17973/mmsj.2020_03_2019043
  11. Kirianov, D. V. (2006). Mathcad 13. Saint Petersburg: BKHV. Peterburg, 608.
  12. Diakonov, V. (2000). MATHCAD 8/2000: spetsialnii spravochnik. Saint Petersburg: Piter, 592.
  13. DSTU 7598:2014. Vahony vantazhni. Zahalni vymohy do rozrakhunkiv ta proektuvannia novykh i modernizovanykh vahoniv kolii 1520 mm (nesamokhidnykh) (2015). Kyiv, 162.
  14. GOST 33211-2014. Vagony gruzovye. Trebovaniia k prochnosti i dinamicheskim kachestvam (2016). Moscow: Standartinform, 54.
  15. Fomin, O., Lovska, A., Píštěk, V., Kučera, P. (2019). Dynamic load effect on the transportation safety of tank containers as part of combined trains on railway ferries. Vibroengineering PROCEDIA, 29, 124–129. doi: http://doi.org/10.21595/vp.2019.21138
  16. Vatulia, G. L., Lobiak, O. V., Deryzemlia, S. V., Verevicheva, M. A., Orel, Y. F. (2019). Rationalization of cross-sections of the composite reinforced concrete span structure of bridges with a monolithic reinforced concrete roadway slab. IOP Conference Series: Materials Science and Engineering, 664, 012014. doi: http://doi.org/10.1088/1757-899x/664/1/012014
  17. Vatulia, G., Komagorova, S., Pavliuchenkov, M. (2018). Optimization of the truss beam. Verification of the calculation results. MATEC Web of Conferences, 230, 02037. doi: http://doi.org/10.1051/matecconf/201823002037
  18. Kondratiev, A. V., Gaidachuk, V. E., Kharchenko, M. E. (2019). Relationships Between the Ultimate Strengths of Polymer Composites in Static Bending, Compression, and Tension. Mechanics of Composite Materials, 55 (2), 259–266. doi: http://doi.org/10.1007/s11029-019-09808-x
  19. Ivchenko, G. I., Medvedev, Iu. I. (2014). Matematicheskaia statistika. Moscow: Librikom, 352.
  20. Rudenko, V. M. (2012). Matematychna statystyka. Kyiv: Tsentr uchbovoi literatury, 304.

Published

2021-02-26

How to Cite

Fomin, O., Lovska , A., Skok , P. ., & Rogovskii , I. (2021). Determination of the dynamic load of the carrying structure of the hopper wagon with the actual dimensions of structural elements. Technology Audit and Production Reserves, 1(1(57), 6–11. https://doi.org/10.15587/2706-5448.2021.225458

Issue

Section

Mechanical Engineering Technology: Original Research