Perturbation of the first form of oscillations of liquid metallurgical slag in the slag car bowl in transient operating modes

Authors

DOI:

https://doi.org/10.15587/2706-5448.2025.325757

Keywords:

slag bowl, density, viscosity, transportation, acceleration, numerical modeling, liquid slag

Abstract

The object of this research is the process of oscillation of liquid metallurgical slag in a slag bowl under the influence of acceleration. The work considers the oscillation processes in bowls used on railway and road slug cars, which differ in design and operating conditions. One of the key problems associated with the transportation of liquid slag is the dynamic instability of the melt, which leads to oscillations and splashing, which can pose a safety threat and reduce the efficiency of the transportation process. In this regard, the study of the dynamics of liquid slag in bowls of various designs is an urgent task aimed at optimizing transportation parameters and developing measures to reduce the risk of slag splashing.

Based on the results of numerical modeling, it was established that the nature of the oscillations of liquid slag in the bowl significantly depends on the magnitude of the acceleration, the type of slag and the design of the bowl. In particular, the acceleration ranges at which different oscillation modes are observed, from minor surface disturbances to intensive slag splashing, have been determined. At the same time, the differences in the nature of oscillations for different types of slag and bowl designs lie within the limits determined by their physicochemical properties and geometric parameters.

The results obtained allow to conclude that it is possible to develop measures for the operation of slag bowls, as well as their designs, in the direction of reducing the amplitude of liquid slag oscillations, which, in turn, contributes to increasing transportation safety and reducing dynamic loads on the bowl walls.

The obtained data can be used in the design of new bowl designs to optimize their shape and internal elements in order to minimize slag oscillations. In addition, the information provided can be useful for metallurgical enterprises to develop effective methods for controlling and monitoring slag stability during transportation.

Author Biographies

Viktor Povorotnii, Ukrainian State University of Science and Technologies

PhD

Department of Industrial Mechanical Engineering

Oleksandr Yaichuk, Ukrainian State University of Science and Technologies

PhD Student

Department of Industrial Mechanical Engineering

Nataliia Karyachenko, Ukrainian State University of Science and Technologies

PhD, Associate Professor

Department of Technical Mechanics

Iryna Shcherbyna, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Higher Mathematics, Physics and General Engineering Disciplines

Rodion Pohrebniak, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Higher Mathematics, Physics and General Engineering Disciplines

Serhiі Zdanevych, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Higher Mathematics, Physics and General Engineering Disciplines

 

Tetiana Kimstach, Ukrainian State University of Science and Technologies

PhD, Associate Professor

Department of Material Science and Heat Treatment of Metals

 

Nina Diachenko, Dnipro State Agrarian and Economic University

Lecturer

Department of Higher Mathematics, Physics and General Engineering Disciplines

References

  1. Hasheminejad, S. M., Soleimani, H. (2017). An analytical solution for free liquid sloshing in a finite-length horizontal cylindrical container filled to an arbitrary depth. Applied Mathematical Modelling, 48, 338–352. https://doi.org/10.1016/j.apm.2017.03.060
  2. Dai, H. L., Wang, L., Qian, Q., Ni, Q. (2013). Vortex-induced vibrations of pipes conveying fluid in the subcritical and supercritical regimes. Journal of Fluids and Structures, 39, 322–334. https://doi.org/10.1016/j.jfluidstructs.2013.02.015
  3. Disimile, P. J., Toy, N. (2019). The imaging of fluid sloshing within a closed tank undergoing oscillations. Results in Engineering, 2, 100014. https://doi.org/10.1016/j.rineng.2019.100014
  4. Guo, C. Q., Zhang, C. H., Païdoussis, M. P. (2010). Modification of equation of motion of fluid-conveying pipe for laminar and turbulent flow profiles. Journal of Fluids and Structures, 26 (5), 793–803. https://doi.org/10.1016/j.jfluidstructs.2010.04.005
  5. Busciglio, A., Scargiali, F., Grisafi, F., Brucato, A. (2016). Oscillation dynamics of free vortex surface in uncovered unbaffled stirred vessels. Chemical Engineering Journal, 285, 477–486. https://doi.org/10.1016/j.cej.2015.10.015
  6. Cao, W., Li, X., Gao, Y., Li, X., Liu, Z. (2023). A numerical analysis of sloshing dynamics of two-layer liquid with a free surface. Ocean Engineering, 268, 113295. https://doi.org/10.1016/j.oceaneng.2022.113295
  7. Chen, J., Sun, H. F., Lin, W. M., Shi, Y. L., Yi, G. L. (2012). Gravitational segregation of liquid slag in large ladle. Metalurgija, 195, 74844. Available at: https://hrcak.srce.hr/74844
  8. Rothenbuchner, L., Neudorfer, C., Fallmann, M., Toth, F., Schirrer, A., Hametner, C., Jakubek, S. (2024). Efficient feedforward sloshing suppression strategy for liquid transport. Journal of Sound and Vibration, 590, 118542. https://doi.org/10.1016/j.jsv.2024.118542
  9. Iranmanesh, A., Nikbakhti, R. (2021). Numerical study on suppressing liquid sloshing of a rectangular tank using moving baffles linked to a spring system. Ocean Engineering, 229, 109002. https://doi.org/10.1016/j.oceaneng.2021.109002
  10. Chen, N.-Z., Zhang, J., Feng, A., Ma, Y. (2024). Experimental study on vibration responses of flexible riser transporting spiral flow in deep sea mining: Part I – Liquid single-phase transportation. Ocean Engineering, 298, 117068. https://doi.org/10.1016/j.oceaneng.2024.117068
  11. Prikhodko, E. V., Togobitckaia, D. N., Khamkhotko, A. F., Stepanenko, D. A. (2013). Prognozirovanie fiziko-khimicheskikh svoistv oksidnykh sistem. Dnepropetrovsk: Porogi, 344.
  12. Povorotnii, V., Shcherbyna, I., Zdanevych, S., Diachenko, N., Kimstach, T., Solonenko, L., Usenko, R. (2024). Determining the thermally-stressed state of motor-driven bowls for transporting liquid slag. Eastern-European Journal of Enterprise Technologies, 1 (7 (127)), 99–106. https://doi.org/10.15587/1729-4061.2024.299180
Perturbation of the first form of oscillations of liquid metallurgical slag in the slag car bowl in transient operating modes

Downloads

Published

2025-04-03

How to Cite

Povorotnii, V., Yaichuk, O., Karyachenko, N., Shcherbyna, I., Pohrebniak, R., Zdanevych, S., Kimstach, T., & Diachenko, N. (2025). Perturbation of the first form of oscillations of liquid metallurgical slag in the slag car bowl in transient operating modes. Technology Audit and Production Reserves, 2(1(82), 13–18. https://doi.org/10.15587/2706-5448.2025.325757