Development of metrological software for control of casting process of copper anodes

Authors

DOI:

https://doi.org/10.15587/2312-8372.2015.47976

Keywords:

cast copper anode, methods for measuring quality, display processing, box quality, spectral analysis

Abstract

Cast copper anodes – an intermediate product of the process of electrolytic copper production. The state of the surface depends on the competitiveness of the product, and, therefore, this state should be constantly monitored by direct measurement of each casting. The methods of such measurements were proposed. These methods consist in obtaining maps of the object, and computer classification in the group, the boundaries of which are determined by spectral analysis of metal.

The work is devoted to the creation of metrological support of process control of casting copper anodes, which provides accurate, fast, reliable and high quality measurement of electrolytic anode surface at an intermediate stage of the manufacturing process of pure electrolytic copper.

To achieve this, the method was developed for intelligent image recognition of each pixel of a digital image of the surface of the copper anode by comparing its RGB-decomposition with box of the current smelting quality, as well as the method of determining the RGB-coordinates of the box quality for metal by melting current by obtaining prior treatment and spectrogram of the metal.

Production tests of the proposed methods with positive technical and economic effect are realized.

Author Biographies

Александр Леонидович Становский, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Doctor of Technical Sciences, Professor

Department of Oilgas and chemical mechanical engineering

 

Игорь Валентинович Прокопович, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Candidate of Technical Sciences, Associate Professor

Department of Technology and management of the casting process

Дмитрий Александрович Пурич, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Candidate of Technical Sciences

Department of Road Transport 

Павел Степанович Швец, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Candidate of Technical Sciences

Department of Electric cars 

Александр Васильевич Шмараев, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Department of Machine tools, Metrology and Certification

Виктор Владимирович Бондаренко, Odessa National Polytechnic University, Shevchenko 1, Odessa, Ukraine, 65044

Department of Radio Systems

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Published

2015-07-23

How to Cite

Становский, А. Л., Прокопович, И. В., Пурич, Д. А., Швец, П. С., Шмараев, А. В., & Бондаренко, В. В. (2015). Development of metrological software for control of casting process of copper anodes. Technology Audit and Production Reserves, 4(3(24), 55–60. https://doi.org/10.15587/2312-8372.2015.47976

Issue

Vol. 4 No. 3(24) (2015): Mathematical modeling. Systems and control processes

Section

Systems and Control Processes: Original Research

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Copyright (c) 2016 Александр Леонидович Становский, Игорь Валентинович Прокопович, Дмитрий Александрович Пурич, Павел Степанович Швец, Александр Васильевич Шмараев, Виктор Владимирович Бондаренко

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