Research of opportunities for adaptation of computer-integrated mixture preparation systems to conditions of foundries in Ukrainian enterprises producing wear-resistant cast iron

Authors

  • Егор Павлович Дымко National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21, Ukraine
  • Святослав Викторович Высоцкий National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21, Ukraine
  • Анастасия Александровна Красноухова National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21, Ukraine
  • Юлия Евгеньевна Николаева National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21, Ukraine

DOI:

https://doi.org/10.15587/2312-8372.2016.69962

Keywords:

molding sand, computer-integrated technology, mixture preparation section, controller synthesis

Abstract

The problems associated with the possibility of adaptation of modern computer-integrated control systems for control of imported mixture preparation equipment to the conditions of the foundries in Ukrainian enterprises are considered. It is emphasized that ensuring the given quality of a mixture is an important factor in determining the performance characteristics of wear-resistant cast iron castings. It is shown that the use of modern imported mixture preparation systems suggests the possibility of supplementing by models and algorithms of Ukrainian developments in the synthesis of molding compounds, and optimal control of mixture preparation processes. Proposed options that can complement the QualiMaster AT1/ SandReport/ SandExpert system are a variant of its adaptation to the conditions of foundries of the Ukrainian enterprises. These options are based on mathematical models «mixture composition – mixture properties» in the form of regression equations and algorithms for optimal control of mixture preparation sections. The use of these solutions provides the ability to improve performance, particularly durability of wear-resistant cast iron castings, working in conditions of intensive abrasive friction. This is due to the fact that factor in improving the durability is high quality of working surfaces formed at the «casting surface – molding sand» interface.

Author Biographies

Егор Павлович Дымко, National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21

Deputy Head of the Technical Department

Святослав Викторович Высоцкий, National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21

Department of Foundry Production

Анастасия Александровна Красноухова, National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21

Department of Foundry Production

Юлия Евгеньевна Николаева, National Technical University «Kharkiv Polytechnic Institute», 61002, Kharkiv, Kyrpychova St., 21

Department of Foundry Production

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Published

2016-05-26

How to Cite

Дымко, Е. П., Высоцкий, С. В., Красноухова, А. А., & Николаева, Ю. Е. (2016). Research of opportunities for adaptation of computer-integrated mixture preparation systems to conditions of foundries in Ukrainian enterprises producing wear-resistant cast iron. Technology Audit and Production Reserves, 3(2(29), 4–7. https://doi.org/10.15587/2312-8372.2016.69962