THE USE OF PETROCHEMICAL WASTE IN CEMENT PRODUCTION

Authors

  • Н. С. Цапко Simon Kuznets Kharkiv National University of Economics, Ukraine

DOI:

https://doi.org/10.26565/2410-7360-2015-43-30

Keywords:

industry, waste, Portland cement, kiln, technology, properties, intensifier, energy saving

Abstract

Use of waste from processing of gas condensate in production of cement is one of the directions to increase the production efficiency, to decrease the amount of material - and power consumption. Besides, it is recycling of the gas industry, reduction in costs of dumps and stores of waste construction, preservation of land grounds, decrease in air basin pollution. All this will allow to solve a very important environmental problem of industrial regions of Ukraine.

As a working hypothesis we can assume that when heating waste of gas processing, interaction reactions begin between mineral and organic components of waste, products of the reaction intensify the effect from this reaction of calcium carbonate decomposition creating conditions for the course of reactions of two-calcic silicate formation at lower temperatures, than in usual technology.

On the basis of the conducted pilot studies the following conclusions are drawn: waste of gas processing are raw materials which mineral component is presented generally byNaCl, Fe2O3, ЅіO2, CaMg(ЅіO3)2 and CaSO4, and the organic part of waste is presented by solid components of oil products that burn at temperatures up to 600 ºС.

It is established that waste of gas processing can be used as one of components of raw mix of Portland cement.

It has been established by the conducted research that addition of 5% of solid slime of gas condensate processing to the Portland cement improves its best physicomechanical properties. Besides, the temperature of roasting clinker of such cement is 1200 ºС, unlike Portland cement clinker without additive (1400 ºС.).

Author Biography

Н. С. Цапко, Simon Kuznets Kharkiv National University of Economics

PhD (Technical), Associate Professor

References

Zdorov, A. I. (2013) Vnedrenie jenergosberegajushhih tehnologij na cementnyh zavodah v Ukraine [Introduction of energy saving technologies in cement plants in Ukraine]. Cement, 3, 11-12.

Fridman, I. A., Bikbau, M. N., Kaushanskij, V. E., Varbashev, G. K. (2009) Ispol'zovanie othodov ugleobogashhenija i neftehimii v proizvodstve cementa [The use of waste coal and petrochemicals to cement production] Cement, 12, 3-4.

But,t Ju. M., Timashev, V. V. (1987) Portlandcementnyj klinker [Portlandcement clinker]. Moscow, Russia: Strojizdat, 253.

State scientific research Institute «Ukrdicement». Available at: http://ukrdicement.com/stati/k-probleme-utilizatsii-otchodov-v-tsementnoy-promishlennosti

Pashhenko, A. A., Serbin, V. P., Starchevskaja, E. A. (2005) Vjazhushhie materialy [Binding materials]. Kiev, Ukraine: Vishha shkola, 304.

Big Encyclopedia Of Oil And Gas Available at : http://www.ngpedia.ru/id186040p1.html

Nikiforov, O.V. (2008) Oborudovanie i tehnologija cementnoj promyshlennosti Rossii [Equipment and technology of cement industry in Russia]. Cement and its application, 5, 83-84.

. Hajdarov, R. F., Hisaev, R. N., Shajdakov, V. V., Kashtanova, L. E. (2003) Nefteshlamy. Metody pererabotki i utilizacii: monografija [The oil sludge. Methods of processing and disposal: monograph]. Ufa, Russia, 74.

Shubin, V. I. (2004) Cementnaja promyshlennost' Rossii. Problemy proizvodstva i potreblenija cementa [Russian cement industry. The problems of production and consumption of cement] Cement and its application, 6, 7-19.

Erohin, Ju. Ju. (2007) Utilizacija neftesoderzhashhih othodov v cementnyh pechah [Disposal of oily waste in cement kilns]. Cement and its application, 6, 9-14.

Nagornov, S. A., Romancova, S. V., Ostrikov, V. V. (2002) Povyshenie jeffektivnosti utilizacii nefteshlamov klinkera [Improving the efficiency of utilization of oil sludge clinker]. Himicheskoe i neftegazovoe mashinostroenie, 1, 31–32.

Brjazgina, E. Ju., Nasyrov, R. R. (2013) Utilizacija neftesoderzhashhih othodov na cementnom proizvodstve [Disposal of oily waste in cement production]. Fundamental research, 10(6), 1200-1202.

Mikul'skij, V.G., Gorchakov, G.I., Kozlov, V.V. (2002) Stroitel'nye materialy. Materialovedenie i tehnologija [Building materials. Materials science and technology] Moscow, Russia: Nauka, 278.

Gorelov, V. I., Evstegneev, D. V., Ledashheva, T. N. (2003) Kompleksnaja ocenka stran mira po urovnju razvitija [A comprehensive assessment of countries by level of development]. Moskovskij ocenshhik, 5, 18-23.

Dubov, I. V. (1995) Mnogourovnevaja sistema reshenija problemy ispol'zovanija othodov [Multi-system solution to the problem of utilization of waste]. Moscow, Russia: «Universum», 322.

Makarov, G. N. ed. (1986) Himicheskaja tehnologija tverdyh gorjuchih iskopaemyh [Chemical technology of solid fuels]. Moscow: Himija, 496.

Prihodchenko, V. L., Slashheva, E. A., Koval', N. V. (2010) Issledovanie processov koksovanija othodov ugleobogashhenija [The study of the processes of coking coal waste]. Geotehnicheskaja mehanika, 92, 103-110.

Timashev, V. V. ed. (1980) Himcheskaja tehnologija vjazhushhih materialov [Chemical technology of binding materials]. Moscow: Vysshaja shkola, 375.

Kuznecova, T. V., Kudrjashov, I. V., Timashev, V. V. (1999) Fizicheskaja himija vjazhushhih materialov [Physical chemistry of cementitious materials]. Moscow, Russia: Vysshaja shkola, 194.

Kuznecova, T. V., Grikevich, L. M. (2013) Sovremennye predstavlenija o processah formirovanija portlandcementnogo klinkera [Modern views on the formation of portland cement clinker]. Cement, 3, 24-31.

Alekseev, V. A. (1980) Tehnologija proizvodstva cementa [Technology of cement production]. Moscow, Russia: Vysshaja shkola, 1980, 266.

Chaus, K. V., Chistov, Ju. D., Labzina, Ju. V. (1988) Tehnologija proizvodstva stroitel'nyh materialov, izdelij i konstrukcij [Technology of production of construction materials, products and structures]. Moscow, Russia: Strojizdat, 203.

Published

2016-04-28

Issue

Section

Ecology