Synthesis of cocarboxylase: process intensification via microwave irradiation
DOI:
https://doi.org/10.15587/1729-4061.2013.19203Keywords:
microwave radiation, thermal heating, phosphorylation, dehydration, polyphosphoric acid, energy saving, scalingAbstract
Energy saving is the key point in the development of new chemical technologies and industrial scaling of the processes of obtaining chemical reagents, functional materials, pharmaceutical substances, etc. The use of the non-classical process activation methods, including microwave radiation, known as effective heating source, allowing significant process acceleration, is a promising direction in the field of new energy-saving technologies.
The paper gives the results of modeling of the process of synthesis of cocarboxylase - known pharmaceutical substance - in a microwave field. The synthesis includes two stages – preparation of polyphosphoric acid (phosphorylating agent) and phosphorylation of thiamine chloride. The effect of microwave radiation on duration and energy parameters of these processes of various scales (from several grams to several kilograms) was studied. The efficiency of the microwave radiation use at both stages from the point of view of influence on the duration of processes and energy consumption was shown. The effective technique of the preparation of polyphosphoric acid by the method of phosphoric acid dehydration in the microwave field was developed. Optimal parameters of microwave thiamine chloride phosphorylation were found. The comparative assessments of time and energy expenditure in these processes, including taking into account their scaling to the industrial volumes were given for the justification of the economic feasibility of replacing the thermal heating by microwave radiation.References
- Loupy, A. Microwaves in Organic Synthesis [Текст] / A. Loupy. - Weinheim : Wiley-VCH - 1007 р.
- Lohmann, K. Untersuchungen über die Cocarboxylase [Текст] / K. Lohmann, P. Schuster // Biochem. Z. – 1937. – Issue 294. – P. 188-214.
- Stern K. G. Synthesis of co-carboxylase from vitamine B1 [Текст] / K. G. Stern, J. W. Hofer // Science. – 1937. – Vol. 85, Issue 2211. – P. 483-484.
- Weijlard J. Synthesis, Isolation and Identification of Cocarboxylase [Текст] / J. Weijlard, H. Tauber // J. Am. Chem. Soc. – 1938. – Vol. 60, Issue 9. – P. 2263-2264.
- Weil-Malherbe H. On the synthesis of cocarboxylase [Текст] / H. Weil-Malherbe // Biochem. J. – 1940. – Vol. 34, Issue 7. – P. 980-990.
- Karrer P. Zur Frage des Wirkungsmechanismus des Vitamins B1 und zur Kenntnis der Cocarboxylase [Текст] / P. Karrer, M. Viscontini // Helv. Chim. Acta. – 1946. – Vol. 29, Issue 3. – P. 711-718.
- Синтез монофосфорного эфира тиаминфосфата [Текст] / В. М. Березовский [и др.] // Журнал общей химии. – 1962. – Т. 32, № 12. – С. 3890-3892.
- Синтез кокарбоксилазы [Текст] / В. М. Березовский [и др.] // Журнал общей химии. – 1963. – Т. 33, № 1. – с. 49-55.
- А. с. 1542895 СССР, МПК C 01 B 25/24. Способ получения полифосфорной кислоты / С. П. Кочетков, Е. П. Парфенов, Е. В. Бабарыка. - № 4279940/23-26; заявл. 07.07.87; опубл. 15.02.90, Бюл. № 6. – 6 с.
- А. с. 1699907 СССР, МПК C 01 B 25/24. Способ получения полифосфорной кислоты / О. М. Совищева, А. Н. Детковская, Л. Л. Альперина. - № 4680054/26; заявл. 08.04.89; опубл. 23.12.91, Бюл. № 47. - 8 с.
- А. с. 1604735 СССР, МПК C 01 B 25/24. Способ получения полифосфорной кислоты / В. Н. Грамотков, В. И. Катков, В. И. Козлов. - № 4367495/23-26; заявл. 23.12.87; опубл. 07.11.90, Бюл. № 41. – 6 с.
- А. с. 1430343 СССР, МПК C 01 B 25/24. Способ получения суперфосфорной кислоты / Б. Б. Копылева, А. М. Кержнер, Л. Н. Сыркин . - № 4131697/23-26; заявл. 09.10.86; опубл. 15.10.88, Бюл. № 38. - 4 с.
- Пат. 2991284 США. НКИ 260-256.6. Novel derivatives of cocarboxylase / A. Wenz, G. Gottmann, H. Koop.- № 763218; заявл. 28.09.1957; опубл. 04.07.1961, Бюл. № 23. - 8 с.
- Гудзенко Л. В. Экспресс-метод для количественной оценки общего содержания фосфора в конденсированной фосфорной кислоте [Текст] / Л. В. Гудзенко, Р. П. Панталер // Заводская лаборатория. Диагностика материалов. – 2010. – Т. 76, № 6. – С. 12-15.
- Popp F. D. Polyphosphoric acids as a reagent in organic chemistry [Текст] / F. D. Popp, W. E. McEwen // Chem. Rev. – 1958. – Vol. 58, Issue 2. – P. 321-401.
- Van Wazer J. R. Phosphorus And Its Compounds: Volume I: Chemistry [Текст] / J. R. Van Wazer. – New York.׃ Interscience Publishers, Inc., 1958. – 687 с.
- Beneficial energy-efficiencies in the microwave-assisted vacuum preparation of polyphosphoric acid [Текст] / N. A. Pinchukova [et al.] // Chemical Engineering and Processing: Process Intensification. – 2011. – Volume 50, Issue 11-12. – P. 1193–1197.
- A Facile Microwave-Mediated Drying Process of Thermally Unstable/Labile Products [Текст] / N. A. Pinchukova [et al.] // Org. Process Res. Dev. – 2010. – Vol. 14, Issue 5. – Р. 1130–1139.
- Okress E. C. Microwave power Engineering. Volume 2. Applications [Текст] / Ed. by E. C. Okress. - New York and London : Academic Press, 1968. - 272 p.
- Пат. 34146 Україна, МПК G01R 27/26, G01N 22/00. Спосіб визначення діелектричної проникності та тангенса кута втрат матеріалу / О. Ю. Волошко, Г. Д. Крамський, Є. Д. Крамський В. Л. Самойлов, В. П. Семиноженко, О. А. Чепкій, О. В. Шишкін. - № u 2008 03757; заявл. 25.03.2008; опубл. 25.07.2008, Бюл. № 14. -6 с.
- Loupy, A. (2006). Microwaves in Organic Synthesis. Weinheim : Wiley-VCH, 1007.
- Lohmann, K., Schuster, P. (1937). Untersuchungen über die Cocarboxylase. Biochem. Z, 294, 188-214.
- Stern, K. G., Hofer, J. W. (1937). Synthesis of co-carboxylase from vitamine B1. Science, 85 (2211), 483-484.
- Weijlard, J., Tauber, H. (1938). Synthesis, Isolation and Identification of Cocarboxylase. J. Am. Chem. Soc., 60 (9), 2263-2264.
- Weil-Malherbe, H. (1940). On the synthesis of cocarboxylase. Biochem. J, 34 (7), 980-990.
- Karrer, P., Viscontini, M. (1946). Zur Frage des Wirkungsmechanismus des Vitamins B1 und zur Kenntnis der Cocarboxylase. Helv. Chim. Acta, 29 (3), 711-718.
- Berezovsky, V. M., Shlimovich, Ye. A., & Devyatnik, V. A. (1962). Synthesis of thiaminephosphate monophosphate (1962). Journal of General Chemistry, 32(12), 3890-3892.
- Berezovsky, V. M., Koltunova, V. I., Pekel’, I. D., & Shlimovich, Ye. A. (1963). Synthesis of cocarboxylase. Journal of General Chemistry, 33(1), 49-55.
- Invention certificate 1542895, USSR, International classification C 01 B 25/24. The method for preparation of polyphosphoric acid / Kochetkov, S. P., Parfyonov, Ye. P., Babaryka, Ye. V. - Patent pending 4279940/23-26, filing date 07.07.87; issue date 15.02.90, Bulletin No. 6, 6.
- Invention certificate 1699907, USSR, International classification C 01 B 25/24. The method for preparation of polyphosphoric acid / Sovoshcheva, O. M., Detkovskaya, A. N., Alperina, L. L. - Patent pending 4680054/26; filing date 08.04.89; issue date 23.12.91, Bulletin No. 47, 8.
- Invention certificate 1604735, USSR. International classification C 01 B 25/24. The method for preparation of polyphosphoric acid / Gramotkov, V. N., Katkov, V. I., Kozlov, V. I. - Patent pending 4367495/23-26; filing date 23.12.87; issue date 07.11.90; Bulletin No. 41. – 6 p.
- Invention certificate 1430343, USSR, International classification C 01 B 25/24. The method for preparation of polyphosphoric acid / Kopylyova, B. B., Kerzhner, A. M., Syrkin, L. N. - Patent pending 4131697/23-26; filing date 09.10.86; issue date 15.10.88, Bulletin No. 38. - 4 p.
- Patent 2991284, USA. National Classification 260-256.6. Novel derivatives of cocarboxylase / Wenz, A., Gottmann, G., Koop, H. - Patent pending 763218; filing date 28.09.1957; issue date 04.07.1961, Bulletin No. 23. - 8 p.
- Gudzenko, L. V., Pantaler, R. P. (2010). Express-method for determination of the total phosphorus content in condensed phosphoric acids. Zavodskaya laboratoriya. Diagnostika materialov, 76(6), 12-15.
- Popp, F. D., McEwen, W. E. (1958). Polyphosphoric acids as a reagent in organic chemistry. Chem. Rev, 58(2), 321-401.
- Van Wazer, J. R. (1958). Phosphorus And Its Compounds: Volume I: Chemistry. New York.׃ Interscience Publishers, Inc., 687.
- Pinchukova, N. A., Chebanov, V. A., Gorobets, N. Yu., Gudzenko, L. V., Ostras, K. S., Shishkin, O. V., Hulshof, L. A., & Voloshko, A.Yu. (2011). Beneficial energy-efficiencies in the microwave-assisted vacuum preparation of polyphosphoric acid. Chemical Engineering and Processing : Process Intensification, 50(11-12), 1193–1197.
- Pinchukova, N. A., Voloshko, A. Yu., Shyshkin, O. V., Chebanov, V. A., Van de Kruijs, B. H. P., Arts, J. C. L., Dressen, M. H. C. L., Meuldijk, J., Vekemans, J. A. J. M., Hulshof, L. A. (2010). Facile Microwave-Mediated Drying Process of Thermally Unstable/Labile Products. Org. Process Res. Dev., 14(5), 1130–1139.
- Okress, E. C. (1968). Microwave power Engineering. Applications. New York and London : Academic Press, 2, 272.
- Patent 34146, Ukraine. International classification G01R 27/26, G01N 22/00. The method for determination of dielectric permittivity and tangent losses of the material / Voloshko, O. Yu., Kramskiy, G. D., Kramskiy, Ye. D., Samoilov, V. L., Seminozhenko, V. P., Chepkiy, O. A., Shishkin, O. V. - Patent pending u 2008 03757; filing date 25.03.2008; issue date 25.07.2008, Bulletin No. 14. - 6 p.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2014 Наталия Александровна Пинчукова, Александр Юрьевич Волошко, Николай Юрьевич Горобец, Константин Николаевич Беликов, Людмила Васильевна Гудзенко, Валентин Анатольевич Чебанов
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.