A method of designing of torque­-flow pump impeller with curvilinear blade profile

Authors

DOI:

https://doi.org/10.15587/1729-4061.2018.131159

Keywords:

torque-flow pump, impeller, flowing part, energy efficiency, investment costs

Abstract

The research is devoted to energy efficiency increasing of a “Turo” type torque-flow pump by improving its impeller. This allows minimizing the total pump installation life cycle cost as a result of reducing the costs of electricity.

The application of the real fluid flow physical model in a torque-flow pump allowed developing the energy distribution mathematical model in its flowing part. In the proposed mathematical model, the ratio of component flows was defined. These include the toroidal vortex, the flow coming from the impeller intervane channels directly to the outlet (through-flow), and the flow that does not contact with the blades (flowing stream). As a result, it is found that the maximum possible energy efficiency of the torque-flow pump operating process without taking into account hydraulic losses is ηop=0.67.

The method of designing the torque-flow pump impeller with a curvilinear blade profile is developed. The method is based on the proposed mathematical model of energy distribution in the torque-flow pump flowing part. The blade inlet angle β1 and the angle on the calculated impeller radius βr are proposed to be carried out in accordance with the fluid flow in the impeller intervane channels. The radius r<r2 is chosen for which there is a radial motion of the fluid in the intervane channels of the impeller.

The numerical investigation made it possible to estimate the fluid flow structure in the torque-flow pump flowing part. Using the proposed impeller has minimized losses at the inlet and in its intervane channels as a result of coordination of the fluid flow and the impeller skeleton geometry. Increasing the blade part and reducing the vortex part of the operating process allowed increasing the energy efficiency of the torque-flow pump.

The proposed geometry of the impeller allows increasing the energy efficiency of existing torque-flow pumps by 4–5 %.

Author Biographies

Vladyslav Kondus, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

Assistant

Department of Applied Hydro- and Aeromechanics

Pavlo Kalinichenko, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

PhD, Associate Professor

Department of general mechanics and dynamics of machines

Olexandr Gusak, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

PhD, Associate Professor

Department of Applied Hydro- and Aeromechanics

References

  1. Kotenko, A., Herman, V., Kotenko, A. (2014). Rationalisation of Ukrainian industrial enterprises in a context of using torque flow pumps on the basis of valuation of the life cycle of pumping equipment. Nauka i Studia, 16 (126), 83–91.
  2. Gao, X., Shi, W., Zhang, D. et. al. (2014). Optimization design and test of vortex pump based on CFD orthogonal test. Nongye Jixie Xuebao/Transactions of the Chinese Society for Agricultural Machinery, 45 (5), 101–106.
  3. Gerlach, A., Thamsen, P., Wulff, S., Jacobsen, C. (2017). Design Parameters of Vortex Pumps: A Meta-Analysis of Experimental Studies. Energies, 10 (1), 58. doi: 10.3390/en10010058
  4. Kondus, V., Kotenko, A. (2017). Investigation of the impact of the geometric dimensions of the impeller on the torque flow pump characteristics. Eastern-European Journal of Enterprise Technologies, 4 (1 (88)), 25–31. doi: 10.15587/1729-4061.2017.107112
  5. Gerlach, A., Thamsen, P., Lykholt-Ustrup, F. (2016). Experimental Investigation on the Performance of a Vortex Pump using Winglets. ISROMAC 2016. International Symposium on Transport Phenomena and Dynamics of Rotating Machinery, 10–15.
  6. Chervinka, M. (2012). Computational Study of Sludge Pump Design with Vortex Impeller. 18th International Conference ENGINEERING MECHANICS 2012, 191–201.
  7. Krishtop, I. (2015). Creating the flowing part of the high energy-efficiency torque flow pump. Eastern-European Journal of Enterprise Technologies, 2 (7 (74)), 31–37. doi: 10.15587/1729-4061.2015.39934
  8. Kudo, H., Kawahara, T., Kanai, H., Miyagawa, K., Saito, S., Isono, M. et. al. (2014). Study on clogging mechanism of fibrous materials in a pump by experimental and computational approaches. IOP Conference Series: Earth and Environmental Science, 22 (1), 012011. doi: 10.1088/1755-1315/22/1/012011
  9. Evtushenko, A. A. (2002). Osnovy teorii rabochego protsessa vihrevyih gidromashin. Tehnologicheskie sistemy, 2 (13), 110–113.
  10. Kotenko, A., Nikolaenko, L., Lugova, S. (2011). The computational model of the emergence and development of cavitation in torque flow pump. 4th International Meeting on Cavitation and Dynamic Problems in Hydraulic Machinery and Systems, 87–94.
  11. Krishtop, I., German, V., Gusak, A., Lugova, S., Kochevsky, A. (2014). Numerical Approach for Simulation of Fluid Flow in Torque Flow Pumps. Applied Mechanics and Materials, 630, 43–51. doi: 10.4028/www.scientific.net/amm.630.43
  12. Grabow, G. (1972). Einfluss der Beschaufelung auf das Kennlinie Verhalten von Freistrompumpen. Pumpen und Verdichter, 2, 18–21.

Downloads

Published

2018-05-15

How to Cite

Kondus, V., Kalinichenko, P., & Gusak, O. (2018). A method of designing of torque­-flow pump impeller with curvilinear blade profile. Eastern-European Journal of Enterprise Technologies, 3(8 (93), 29–35. https://doi.org/10.15587/1729-4061.2018.131159

Issue

Section

Energy-saving technologies and equipment