Development of nanomodified rapid hardening clinker-efficient concretes based on composite Portland cements

Authors

DOI:

https://doi.org/10.15587/1729-4061.2019.185111

Keywords:

clinker-effective concrete, composite Portland cement, polycarboxylate type superplasticizer, alkaline activator, nanosilica, early strength, CO2 emission index

Abstract

It has been shown that significant reduction of «carbon trace» in construction technology is achieved by production of clinker-effective concretes based on composite Portland cements. Studies have shown that uneven distribution of grain fractions of the filler mix and their increased specific surface area lead to growth of water demand, stratification, bleeding in the concrete mix and a decrease in concrete strength. To achieve higher grain packing density, an approach based on optimizing particle size distribution in the concrete mix components was implemented. It was found that increased early strength of concretes based on low-emission composite cements is achieved by introduction of polycarboxylate (PCE) superplasticizers and alkaline-sulfate activation. To establish connection between environmental and technical properties of concretes, clinker efficiency in concrete was determined. An increase in strength of modified concrete based on composite Portland cement CEM II/B-M 32.5 R (clinker factor 0.65) create the possibility for a significant reduction of specific consumption of clinker per unit strength, up to 4.5…3.0 kg/(m3 MPa); accordingly, CO2 intensity 3.9...2.6 kg CO2/(m3 MPa). Significant intensification of the processes of early structure formation in nanomodified clinker-efficient concretes is ensured by a comprehensive approach: optimization of the component mix, introduction of the PCE superplasticizer and nanomodifiers. Using the laser diffraction method, it was proved that main contribution to development of specific surface of the nanomodified cementing matrix is made by ultrathin particles (Kisa=761.2 μm–1 vol. %) of nano-SiO2. It was established that synergistic combination of mineral additives in composite Portland cement and complex nano-SiO2+C-S-H-PCE nanomodifier provide increased early strength (after 12 hours – Rc=6.4 MPa) and obtaining rapid hardening concrete class C50/60 (fcm2/fcm28=0.51). Thus, there are reasons to argue that it is advisable to develop nanomodified clinker-efficient concretes in order to ensure rapid construction and solve problems connected with necessity of implementation of a strategy of low-carbon development

Author Biographies

Tetiana Kropyvnytska, Lviv Polytechnic National University S. Bandery str., 12, Lviv, Ukraine, 79013

PhD, Associate Professor

Department of Building Production

Myroslav Sanytsky, Lviv Polytechnic National University S. Bandery str., 12, Lviv, Ukraine, 79013

Doctor of Technical Sciences, Professor, Head of Department

Department of Building Production

Teresa Rucińska, West Pomeranian University of Technology Szczecin Piastów str., 50, Szczecin, Poland, 70-310

PhD, Associate Professor 

Department of Building Physics and Building Materials

Oksana Rykhlitska, Lviv Polytechnic National University S. Bandery str., 12, Lviv, Ukraine, 79013

Postgraduate Student

Department of Building Production

References

  1. Miller, S. A., John, V. M., Pacca, S. A., Horvath, A. (2018). Carbon dioxide reduction potential in the global cement industry by 2050. Cement and Concrete Research, 114, 115–124. doi: https://doi.org/10.1016/j.cemconres.2017.08.026
  2. Aïtcin, P.-C., Wilson, W. (2014). Cements of today, concretes of tomorrow. Cement, Wapno, Beton, 6, 349–358.
  3. Schneider, M. (2019). The cement industry on the way to a low-carbon future. Cement and Concrete Research, 124, 105792. doi: https://doi.org/10.1016/j.cemconres.2019.105792
  4. Scrivener, K. L., John, V. M., Gartner, E. M. (2018). Eco-efficient cements: Potential economically viable solutions for a low-CO2 cement-based materials industry. Cement and Concrete Research, 114, 2–26. doi: https://doi.org/10.1016/j.cemconres.2018.03.015
  5. Barnat-Hunek, D., Szymańska-Chargot, M., Jarosz-Hadam, M., Łagód, G. (2019). Effect of cellulose nanofibrils and nanocrystals on physical properties of concrete. Construction and Building Materials, 223, 1–11. doi: https://doi.org/10.1016/j.conbuildmat.2019.06.145
  6. Fic, S., Klonica, M., Szewczak, A. (2015). Adhesive properties of low molecular weight polymer modified with nanosilica and disintegrated ultrasonically for application in waterproofing ceramics. Polimery, 61 (11/12), 730–734. doi: https://doi.org/10.14314/polimery.2015.730
  7. Kalashnikov, V. I. (2011). Super- and hyper-plasticizers. Silica fumes. A new generation of concretes with low specific cement consumption per strength unit. International Analytical Review «ALITinform: Cement. Concrete. Dry Mixtures», 4 (21), 60–69.
  8. Proske, T., Rezvani, M., Palm, S., Müller, C., Graubner, C.-A. (2018). Concretes made of efficient multi-composite cements with slag and limestone. Cement and Concrete Composites, 89, 107–119. doi: https://doi.org/10.1016/j.cemconcomp.2018.02.012
  9. Wolter, A., Palm, S. (2012). Current development of multicomposite cements and its main componen’ts. Weimar Gipstagung.
  10. Sanytsky, M., Kropyvnytska, T., Kruts, T., Horpynko, O., Geviuk, I. (2018). Design of Rapid Hardening Quaternary Zeolite-Containing Portland-Composite Cements. Key Engineering Materials, 761, 193–196. doi: https://doi.org/10.4028/www.scientific.net/kem.761.193
  11. Bolte, G., Zajac, M., Skocek, J., Ben Haha, M. (2019). Development of composite cements characterized by low environmental footprint. Journal of Cleaner Production, 226, 503–514. doi: https://doi.org/10.1016/j.jclepro.2019.04.050
  12. Chen, J. J., Ng, P. L., Kwan, A. K. H., Li, L. G. (2019). Lowering cement content in mortar by adding superfine zeolite as cement replacement and optimizing mixture proportions. Journal of Cleaner Production, 210, 66–76. doi: https://doi.org/10.1016/j.jclepro.2018.11.007
  13. Kropyvnytska, T., Rucinska, T., Ivashchyshyn, H., Kotiv, R. (2019). Development of Eco-Efficient Composite Cements with High Early Strength. Lecture Notes in Civil Engineering, 211–218. doi: https://doi.org/10.1007/978-3-030-27011-7_27
  14. Lesovik, V. S., Elistratkin, M. Y., Glagolev, E. S., Voronov, V. V., Absimetov, M. V. (2019). Non-Autoclaved Aerated Concrete on the Basis of Composite Binder Using Technogenic Raw Materials. Materials Science Forum, 945, 205–211. doi: https://doi.org/10.4028/www.scientific.net/msf.945.205
  15. Runova, R., Gots, V., Rudenko, I., Konstantynovskyi, O., Lastivka, O. (2018). The efficiency of plasticizing surfactants in alkali-activated cement mortars and concretes. MATEC Web of Conferences, 230, 03016. doi: https://doi.org/10.1051/matecconf/201823003016
  16. Sobol, K., Blikharskyy, Z., Petrovska, N., Terlyha, V. (2014). Analysis of Structure Formation Peculiarities during Hydration of Oil-Well Cement with Zeolitic Tuff and Metakaolin Additives. Chemistry & Chemical Technology, 8 (4), 461–465. doi: https://doi.org/10.23939/chcht08.04.461
  17. Pushkarova, K., Kaverin, K., Kalantaevskiy, D. (2015). Research of high-strength cement compositions modified by complex organic-silica additives. Eastern-European Journal of Enterprise Technologies, 5 (5 (77)), 42–51. doi: https://doi.org/10.15587/1729-4061.2015.51836
  18. Ivashchyshyn, H., Sanytsky, M., Kropyvnytska, T., Rusyn, B. (2019). Study of low-emission multi-component cements with a high content of supplementary cementitious materials. Eastern-European Journal of Enterprise Technologies, 4 (6 (100)), 39–47. doi: https://doi.org/10.15587/1729-4061.2019.175472
  19. Krivenko, P., Petropavlovskyi, O., Kovalchuk, O. (2018). A comparative study on the influence of metakaolin and kaolin additives on properties and structure of the alkali­activated slag cement and concrete. Eastern-European Journal of Enterprise Technologies, 1 (6 (91)), 33–39. doi: https://doi.org/10.15587/1729-4061.2018.119624
  20. Savchuk, Y., Plugin, A., Lyuty, V., Pluhin, O., Borziak, O. (2018). Study of influence of the alkaline component on the physico-mechanical properties of the low clinker and clinkerless waterproof compositions. MATEC Web of Conferences, 230, 03018. doi: https://doi.org/10.1051/matecconf/201823003018
  21. Gijbels, K., Krivenko, P., Kovalchuk, O., Pasko, A., Schreurs, S., Pontikes, Y., Schroeyers, W. (2020). The influence of porosity on radon emanation in alkali-activated mortars containing high volume bauxite residue. Construction and Building Materials, 230, 116982. doi: https://doi.org/10.1016/j.conbuildmat.2019.116982
  22. Krivenko, P., Sanytsky, M., Kropyvnytska, T. (2018). Alkali-Sulfate Activated Blended Portland Cements. Solid State Phenomena, 276, 9–14. doi: https://doi.org/10.4028/www.scientific.net/ssp.276.9
  23. Krivenko, P. V., Petropavlovskyi, O., Rudenko, I., Konstantynovskyi, O. P. (2019). The Influence of Complex Additive on Strength and Proper Deformations of Alkali-Activated Slag Cements. Materials Science Forum, 968, 13–19. doi: https://doi.org/10.4028/www.scientific.net/msf.968.13
  24. Sanchez, F., Sobolev, K. (2010). Nanotechnology in concrete – A review. Construction and Building Materials, 24 (11), 2060–2071. doi: https://doi.org/10.1016/j.conbuildmat.2010.03.014
  25. Abd Elrahman, M., Chung, S.-Y., Sikora, P., Rucinska, T., Stephan, D. (2019). Influence of Nanosilica on Mechanical Properties, Sorptivity, and Microstructure of Lightweight Concrete. Materials, 12 (19), 3078. doi: https://doi.org/10.3390/ma12193078
  26. Kropyvnytska, T., Semeniv, R., Kotiv, R., Kaminskyy, A., Hots, V. (2018). Studying the efect of nano­liquids on the operational properties of brick building structures. Eastern-European Journal of Enterprise Technologies, 5 (6 (95)), 27–32. doi: https://doi.org/10.15587/1729-4061.2018.145246
  27. Wang, L., Zheng, D., Zhang, S., Cui, H., Li, D. (2016). Effect of Nano-SiO2 on the Hydration and Microstructure of Portland Cement. Nanomaterials, 6 (12), 241. doi: https://doi.org/10.3390/nano6120241
  28. Krivenko, P. V., Sanytsky, M., Kropyvnytska, T. (2019). The Effect of Nanosilica on the Early Strength of Alkali-Activated Portland Composite Cements. Solid State Phenomena, 296, 21–26. doi: https://doi.org/10.4028/www.scientific.net/ssp.296.21
  29. Plank, J., Schroefl, C., Gruber, M., Lesti, M., Sieber, R. (2009). Effectiveness of Polycarboxylate Superplasticizers in Ultra-High Strength Concrete: The Importance of PCE Compatibility with Silica Fume. Journal of Advanced Concrete Technology, 7 (1), 5–12. doi: https://doi.org/10.3151/jact.7.5
  30. Strzałkowski, J., Garbalińska, H. (2017). Porosimetric, Thermal and Strength Tests of Aerated and Nonaerated Concretes. IOP Conference Series: Materials Science and Engineering, 245, 032017. doi: https://doi.org/10.1088/1757-899x/245/3/032017

Downloads

Published

2019-11-27

How to Cite

Kropyvnytska, T., Sanytsky, M., Rucińska, T., & Rykhlitska, O. (2019). Development of nanomodified rapid hardening clinker-efficient concretes based on composite Portland cements. Eastern-European Journal of Enterprise Technologies, 6(6 (102), 38–48. https://doi.org/10.15587/1729-4061.2019.185111

Issue

Section

Technology organic and inorganic substances