Technology development of fatty acids obtaining from soapstok using saponification

Authors

DOI:

https://doi.org/10.15587/1729-4061.2021.241942

Keywords:

soapstock, fatty acids, saponification reaction, decomposition with sulfuric acid, neutralization number

Abstract

The processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries.

The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated.

The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number.

A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %.

Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid.

The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %.

The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization number

Author Biographies

Natalia Sytnik, Ukrainian Research Institute of Oils and Fats of National Academy of Agrarian Sciences of Ukraine

PhD

Department of Studies of Technology for Processing Oils and Fats

Ekaterina Kunitsia, Separate Structural Subdivision «Housing and Municipal Professional College of O.M. Beketov National University of Urban Economy in Kharkiv»

PhD

Cycle Commission Hotel and Restaurant Business

Viktoriia Kalyna, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Technology of Storage and Processing of Agricultural Products

Olena Petukhova, National University of Civil Defence of Ukraine

PhD, Associate Professor

Department of Fire Prevention in Settlements

Kostiantyn Ostapov, National University of Civil Defence of Ukraine

PhD

Department of Fire Tactics and Rescue Operations

Volodymyr Ishchuk, National University of Civil Defence of Ukraine

Lecturer

Department of Service and Training

Dmytro Saveliev, National University of Civil Defence of Ukraine

PhD

Department of Engineering and Rescue Machinery

Tetiana Kovalova, Kharkiv National Automobile and Highway University

PhD, Associate Professor

Department of Account and Taxation

Oleg Kostyrkin, Ukrainian State University of Railway Transport

PhD, Associate Professor

Department of Occupational Safety and Environmental Protection

Olena Petrova, Mykolayiv National Agrarian University

PhD, Associate Professor

Department of Technology of Processing, Standardization and Certification of Livestock Products

References

  1. Barbusiński, K., Fajkis, S., Szeląg, B. (2021). Optimization of soapstock splitting process to reduce the concentration of impurities in wastewater. Journal of Cleaner Production, 280, 124459. doi: https://doi.org/10.1016/j.jclepro.2020.124459
  2. Sytnik, N., Kunitsia, E., Mazaeva, V., Chernukha, A., Kovalov, P., Grigorenko, N. et. al. (2020). Rational parameters of waxes obtaining from oil winterization waste. Eastern-European Journal of Enterprise Technologies, 6 (10 (108)), 29–35. doi: https://doi.org/10.15587/1729-4061.2020.219602
  3. Pospelov, B., Rybka, E., Meleshchenko, R., Gornostal, S., Shcherbak, S. (2017). Results of experimental research into correlations between hazardous factors of ignition of materials in premises. Eastern-European Journal of Enterprise Technologies, 6 (10 (90)), 50–56. doi: https://doi.org/10.15587/1729-4061.2017.117789
  4. Pospelov, B., Rybka, E., Meleshchenko, R., Borodych, P., Gornostal, S. (2019). Development of the method for rapid detection of hazardous atmospheric pollution of cities with the help of recurrence measures. Eastern-European Journal of Enterprise Technologies, 1 (10 (97)), 29–35. doi: https://doi.org/10.15587/1729-4061.2019.155027
  5. Otrosh, Y., Semkiv, O., Rybka, E., Kovalov, A. (2019). About need of calculations for the steel framework building in temperature influences conditions. IOP Conference Series: Materials Science and Engineering, 708, 012065. doi: https://doi.org/10.1088/1757-899x/708/1/012065
  6. Malins, K. (2021). Production of renewable hydrocarbons from vegetable oil refining by-product/waste soapstock over selective sulfur-free high metal loading SiO2–Al2O3 supported Ni catalyst via hydrotreatment. Journal of Cleaner Production, 283, 125306. doi: https://doi.org/10.1016/j.jclepro.2020.125306
  7. Vambol, S., Vambol, V., Kondratenko, O., Koloskov, V., Suchikova, Y. (2018). Substantiation of expedience of application of high-temperature utilization of used tires for liquefied methane production. Journal of Achievements in Materials and Manufacturing Engineering, 2 (87), 77–84. doi: https://doi.org/10.5604/01.3001.0012.2830
  8. Cruz, M., Pinho, S. C., Mota, R., Almeida, M. F., Dias, J. M. (2018). Enzymatic esterification of acid oil from soapstocks obtained in vegetable oil refining: Effect of enzyme concentration. Renewable Energy, 124, 165–171. doi: https://doi.org/10.1016/j.renene.2017.06.053
  9. Mashhadi, F., Habibi, A., Varmira, K. (2018). Enzymatic production of green epoxides from fatty acids present in soapstock in a microchannel bioreactor. Industrial Crops and Products, 113, 324–334. doi: https://doi.org/10.1016/j.indcrop.2018.01.052
  10. Kondratenko, O. M., Vambol, S. O., Strokov, O. P., Avramenko, A. M. (2015). Mathematical model of the efficiency of diesel particulate matter filter. Naukovyi visnyk Natsionalnoho hirnychoho universytetu, 6, 55–61. Available at: http://www.nvngu.in.ua/index.php/en/component/jdownloads/finish/57-06/8434-2015-06-kondratenko/0
  11. Pantoja, S., Mescouto, V., Costa, C., Zamian, J., Rocha Filho, G., Nascimento, L. (2018). High-Quality Biodiesel Production from Buriti (Mauritia flexuosa) Oil Soapstock. Molecules, 24 (1), 94. doi: https://doi.org/10.3390/molecules24010094
  12. Dunn, R. O. (2021). Correlating the cloud point of biodiesel with its fatty acid methyl ester composition: Multiple regression analyses and the weighted saturation factor (wSF). Fuel, 300, 120820. doi: https://doi.org/10.1016/j.fuel.2021.120820
  13. Ferrero, G. O., Faba, E. M. S., Eimer, G. A. (2021). Biodiesel production from alternative raw materials using a heterogeneous low ordered biosilicified enzyme as biocatalyst. Biotechnology for Biofuels, 14 (1). doi: https://doi.org/10.1186/s13068-021-01917-x
  14. Alishahi, A., Golmakani, M., Niakousari, M. (2021). Feasibility Study of Microwave‐Assisted Biodiesel Production from Vegetable Oil Refinery Waste. European Journal of Lipid Science and Technology, 123 (9), 2000377. doi: https://doi.org/10.1002/ejlt.202000377
  15. Demidov, I., Sytnik, N., Mazaeva, V. (2014). Sunflower and problem alternative fuel in Ukraine. Naukovo-tekhnichnyi biuleten Instytutu oliynykh kultur NAAN, 21, 137–146. Available at: http://nbuv.gov.ua/UJRN/znpiok_2014_21_22
  16. Sytnik, N., Kunitsia, E., Mazaeva, V., Kalyna, V., Chernukha, A., Vazhynskyi, S. et. al. (2021). Rational conditions of fatty acids obtaining by soapstock treatment with sulfuric acid. Eastern-European Journal of Enterprise Technologies, 4 (6 (112)), 6–13. doi: https://doi.org/10.15587/1729-4061.2021.236984

Downloads

Published

2021-10-29

How to Cite

Sytnik, N., Kunitsia, E., Kalyna, V., Petukhova, O., Ostapov, K., Ishchuk, V., Saveliev, D., Kovalova, T., Kostyrkin, O., & Petrova, O. (2021). Technology development of fatty acids obtaining from soapstok using saponification. Eastern-European Journal of Enterprise Technologies, 5(6 (113), 16–23. https://doi.org/10.15587/1729-4061.2021.241942

Issue

Section

Technology organic and inorganic substances