Development of tin copper alloys in shell and tube evaporator heat exchanger systems in ocean thermal energy converse power plant

Authors

DOI:

https://doi.org/10.15587/1729-4061.2022.263263

Keywords:

OTEC, ORC, renewable energy, CFD simulation, Shell and Tube heat exchanger, seawater temperature, close cycle, copper-tin alloy

Abstract

A case study of the manufacture of an OTEC factory on a floating ship has been carried out using 100 MW Titanium material at a fairly expensive cost, so the OTEC system was researched using a copper-tin alloy. The behavior of the tin-copper heat exchanger between the Aspen Plus simulation and the Computational Fluid Dynamics (CFD) simulation on Shell And Tube evaporators of Bonnet Divided Flow fixed and Bonnet One-pass Shell fixed (BEM) types is investigated. The difference in temperature between water at sea level of 29 °C and water at a depth of 1000 meters at a temperature of 5 °C is assumed to produce electricity. A marine thermal energy conversion power plant is a continuous source of energy sourced from nature an evaporator heat exchanger with ammonia working fluid will produce power that can drive a turbine forwarded to a generator. The simulation results of CFD of a Bonnet Divided Flow fixed type Heat Exchanger on the hot water inlet line has a temperature of 29.9 °C, when exiting the evaporator shell the temperature decreases to 26.4 °C. At the inlet line, the working fluid of ammonia enters the evaporator at 7.9 °C and when it leaves the tube, the temperature rises to 26.3 °C. The best results of the simulation of Aspen Plus Heat Exchanger type BEM Inlet Ammonia temperature 8 °C and at CFD 7.99 °C. Meanwhile, at the ammonia outlet at 28 °C and in the CFD simulation, the ammonia outlet temperature was 28.21 °C. Aspen Plus Inlet heating water temperature is 30 °C, and in CFD simulation, the temperature is 29.99 °C. While the heating water outlet is 28 °C, and in the CFD simulation, the heating water outlet is 28.15 °C. The conclusion from the simulation results is that the BEM-type heat exchanger is very good and suitable for experimental prototyping.

Author Biographies

Mawardi Mawardi, Universitas Sumatera Utara; Universitas Al-Azhar

Doctor’s Student in Mechanical Engineering

Departement of Mechanical Engineering

Basuki Wirjosentono, Universitas Sumatera Utara

Doctor of Mathematics and Natural Sciences, Professor

Department of Chemistry

Himsar Ambarita, Universitas Sumatera Utara

Doctor of Mechanical Engineering, Professor

Department of Mechanical Engineering

Jaswar Koto, Universitas Insan Cita Indonesia

Doctor of Ocean and Aerospace, Professor, Vice-Rector for Academic Affair, Research & Development, and Digital Advancement

References

  1. Adiputra, R., Utsunomiya, T., Koto, J., Yasunaga, T., Ikegami, Y. (2019). Preliminary design of a 100 MW-net ocean thermal energy conversion (OTEC) power plant study case: Mentawai island, Indonesia. Journal of Marine Science and Technology, 25 (1), 48–68. doi: https://doi.org/10.1007/s00773-019-00630-7
  2. García Huante, A., Rodríguez Cueto, Y., Hernández Contreras, R. E., Garduño Ruíz, E. P., Alatorre Mendieta, M. Á., Silva, R. (2021). Validation of Sea-Surface Temperature Data for Potential OTEC Deployment in the Mexican Pacific. Energies, 14 (7), 1898. doi: https://doi.org/10.3390/en14071898
  3. Langer, J., Quist, J., Blok, K. (2021). Review of Renewable Energy Potentials in Indonesia and Their Contribution to a 100% Renewable Electricity System. Energies, 14 (21), 7033. doi: https://doi.org/10.3390/en14217033
  4. Jin, Z., Ye, H., Wang, H., Li, H., Qian, J. (2017). Thermodynamic analysis of siphon flash evaporation desalination system using ocean thermal energy. Energy Conversion and Management, 136, 66–77. doi: https://doi.org/10.1016/j.enconman.2017.01.002
  5. Herrera, J., Sierra, S., Ibeas, A. (2021). Ocean Thermal Energy Conversion and Other Uses of Deep Sea Water: A Review. Journal of Marine Science and Engineering, 9 (4), 356. doi: https://doi.org/10.3390/jmse9040356
  6. Hunt, J. D., Nascimento, A., Zakeri, B., Barbosa, P. S. F., Costalonga, L. (2022). Seawater air-conditioning and ammonia district cooling: A solution for warm coastal regions. Energy, 254, 124359. doi: https://doi.org/10.1016/j.energy.2022.124359
  7. Kulyk, V., Teptya, V., Vishnevskyi, S., Hrytsiuk, Y., Hrytsiuk, I., Zatkhei, M. (2022). Development of a method for optimizing industrial energy storage units placement in electric distribution networks on the basis of ideal current distribution. Eastern-European Journal of Enterprise Technologies, 3 (8 (117)), 6–16. doi: https://doi.org/10.15587/1729-4061.2022.260080
  8. Chen, Y., Liu, Y., Zhang, L., Yang, X. (2021). Three-Dimensional Performance Analysis of a Radial-Inflow Turbine for Ocean Thermal Energy Conversion System. Journal of Marine Science and Engineering, 9 (3), 287. doi: https://doi.org/10.3390/jmse9030287
  9. Zhang, H., Liu, C., Yang, Y., Wang, S. (2020). Ocean thermal energy utilization process in underwater vehicles: Modelling, temperature boundary analysis, and sea trail. International Journal of Energy Research, 44 (4), 2966–2983. doi: https://doi.org/10.1002/er.5123
  10. Hunt, J. D., Weber, N. de A. B., Zakeri, B., Diaby, A. T., Byrne, P., Filho, W. L., Schneider, P. S. (2021). Deep seawater cooling and desalination: Combining seawater air conditioning and desalination. Sustainable Cities and Society, 74, 103257. doi: https://doi.org/10.1016/j.scs.2021.103257
  11. Langer, J., Infante Ferreira, C., Quist, J. (2022). Is bigger always better? Designing economically feasible ocean thermal energy conversion systems using spatiotemporal resource data. Applied Energy, 309, 118414. doi: https://doi.org/10.1016/j.apenergy.2021.118414
  12. Kovalenko, V., Borysenko, A., Kotok, V., Nafeev, R., Verbitskiy, V., Melnyk, O. (2022). Determination of technological parameters of Zn-Al layered double hydroxides, as a matrix for functional anions intercalation, under different synthesis conditions. Eastern-European Journal of Enterprise Technologies, 2 (6 (116)), 25–32. doi: https://doi.org/10.15587/1729-4061.2022.254496
  13. Chen, Y., Liu, Y., Yang, W., Wang, Y., Zhang, L., Wu, Y. (2021). Research on Optimization and Verification of the Number of Stator Blades of kW Ammonia Working Medium Radial Flow Turbine in Ocean Thermal Energy Conversion. Journal of Marine Science and Engineering, 9 (8), 901. doi: https://doi.org/10.3390/jmse9080901
  14. Seungtaek, L., Hoseang, L., Hyeonju, K. (2020). Dynamic Simulation of System Performance Change by PID Automatic Control of Ocean Thermal Energy Conversion. Journal of Marine Science and Engineering, 8 (1), 59. doi: https://doi.org/10.3390/jmse8010059
  15. Vera, D., Baccioli, A., Jurado, F., Desideri, U. (2020). Modeling and optimization of an ocean thermal energy conversion system for remote islands electrification. Renewable Energy, 162, 1399–1414. doi: https://doi.org/10.1016/j.renene.2020.07.074
  16. Rapaka, V., Bakkiyanathan, M. (2013). Mathematical Modelling of A Plate Type Heat Exchanger for A 0.1 MWe OTEC Plant. International Journal of Engineering Research & Technology (IJERT), 2 (7). Available at: https://www.ijert.org/research/mathematical-modelling-of-a-plate-type-heat-exchanger-for-a-0.1-mwe-otec-plant-IJERTV2IS70570.pdf
  17. Zapata, A., Amaris, C., Sagastume, A., Rodríguez, A. (2021). CFD modelling of the ammonia vapour absorption in a tubular bubble absorber with NH3/LiNO3. Case Studies in Thermal Engineering, 27, 101311. doi: https://doi.org/10.1016/j.csite.2021.101311
  18. Ghavami, N., Özdenkçi, K., Chianese, S., Musmarra, D., De Blasio, C. (2022). Process simulation of hydrothermal carbonization of digestate from energetic perspectives in Aspen Plus. Energy Conversion and Management, 270, 116215. doi: https://doi.org/10.1016/j.enconman.2022.116215
Development of tin copper alloys in shell and tube evaporator heat exchanger systems in ocean thermal energy converse power plant

Downloads

Published

2022-10-30

How to Cite

Mawardi, M., Wirjosentono, B., Ambarita, H., & Koto, J. (2022). Development of tin copper alloys in shell and tube evaporator heat exchanger systems in ocean thermal energy converse power plant. Eastern-European Journal of Enterprise Technologies, 5(8(119), 37–52. https://doi.org/10.15587/1729-4061.2022.263263

Issue

Section

Energy-saving technologies and equipment