Investigation of the kinetic laws affecting the organic suspension granulation in the fluidized bed

Authors

DOI:

https://doi.org/10.15587/1729-4061.2017.107169

Keywords:

granulation, fluidized bed devices, organic suspension, chicken manure, temperature mode

Abstract

The authors prove that it is possible to reduce economic and environmental parameters in the processes of granulation and produce fertilizers by recycling, and further reprocessing of chicken manure. This prevents unprocessed manure from getting into the environment, and due to the organic origin of the material, the soil is not contaminated.

In order to reduce the cost of processing wet substances and increase homogeneity of the final product granulometric composition, it is proposed to fulfill granulation of organic suspensions in the fluidized bed devices. The mechanism of granule formation in a fluidized bed was studied and granulation temperature modes of organic suspensions were experimentally established. The process operating parameters have been determined, namely, maintaining temperature in the fluidized bed at 70 °C, one can continuously produce organic granules of high density and strength.

Heat transfer kinetics of organic suspension dehydration was studied, as well as convective heat transfer in the suspended layer was determined. Based on the obtained experimental data, the coefficient of heat transfer from the heat agent (air) to the surface of solid particles during evaporation of the suspension was calculated. The obtained criteria dependence makes it possible to predict a value of the heat transfer coefficient for the granulation process of chicken manure suspension.

The technological scheme of the production line for granular organic fertilizers for the cultivation of ecologically pure food products, which also takes into account the specific properties of unprocessed chicken manure, is proposed.

Author Biographies

Ruslan Ostroha, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

PhD

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

Mykola Yukhymenko, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

PhD, Associate Professor

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

Serhiy Yakushko

PhD, Associate Professor

Artem Artyukhov, Sumy State University Rymskoho-Korsakova str., 2, Sumy, Ukraine, 40007

PhD, Associate Professor

Department of Processes and Equipment of Chemical and Petroleum-Refineries 

References

  1. Verma, C. (2011). A Review on Impacts of Genetically Modified Food on Human Health. The Open Nutraceuticals Journal, 4 (1), 3–11. doi: 10.2174/1876396001104010003
  2. Balezentiene, L., Klimas, E. (2009). Effect of organic and mineral fertilizers and land management on soil enzyme activities. Agronomy Research, 7 (1), 191–197.
  3. Morgera, E., Caro, C. B., Duran, G. M. (2012). Organic agriculture and the law. Rome: Food and Agriculture Organization of the United Nations, 306.
  4. Panitchpakdi, S. (2007). Food safety and environmental requirements in export markets – friend or foe for producers of fruit and vegetables in asian developing countries? New York and Geneva: United Nations, 120.
  5. Scialabbe, N., Muller-Lindenlauf, M. (2010). Organic agriculture and climate change. Renewable Agriculture and Food Systems, 25 (2), 158–169.
  6. Arifin, B., Bono, A., Janaun, J. (2006). The transformation of chicken manure into mineralized organic fertilizer. Journal of Sustainability Science and Management, 1, 58–63.
  7. Pisarenko, V. V., Pisarenko, P. V. (2010). Vіdhodi tvarinnictva vplivayut' na dovkіllya. Fermers'ke gospodarstvo, 20 (484), 14–15.
  8. Volchkov, E. P., Dvornikov, N. A., Lukashov, V. V., Abdrakhmanov, R. K. (2013). Investigation of the flow in the vortex chamber with centrifugal fluidizing bed with and without combustion. Thermophysics and Aeromechanics, 20 (6), 663–668. doi: 10.1134/s0869864313060024
  9. Dvornikov, N. A., Belousov, P. P. (2011). Investigation of a fluidized bed in a vortex chamber. Journal of Applied Mechanics and Technical Physics, 52 (2), 206–211. doi: 10.1134/s0021894411020076
  10. Artyukhov, A., Sklabinskyi, V. (2015). Theoretical Analysis of Granules Movement Hydrodynamics in the Vortex Granulators of Ammonium Nitrate and Carbamide Production. Chemistry & Chemical Technology, 9 (2), 175–180. doi: 10.23939/chcht09.02.175
  11. Artyukhov, A. E., Sklabinskyi, V. I. (2013). Experimental and industrial implementation of porous ammonium nitrate producing process in vortex granulators. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 6, 42–48.
  12. Kaewklum, R., Kuprianov, V. I. (2010). Experimental studies on a novel swirling fluidized-bed combustor using an annular spiral air distributor. Fuel, 89 (1), 43–52. doi: 10.1016/j.fuel.2009.07.027
  13. Ashcraft, R. W., Heynderickx, G. J., Marin, G. B. (2012). Modeling fast biomass pyrolysis in a gas–solid vortex reactor. Chemical Engineering Journal, 207-208, 195–208. doi: 10.1016/j.cej.2012.06.048
  14. Caiyuan, Y., Tao, Q., Xizhong, W. (2004). Heat and mass transfer in process of fluidized bed spray granulation. Chinese Journal of Chemical Engineering, 16 (6), 836–839.
  15. Nahurskyi, O. A. (2011). Eksperymentalni doslidzhennia teploobminu pid chas kapsuliuvannia dyspersnykh materialiv v zalezhnosti vid shvydkosti teplonosiya. Voprosy himii i himicheskoy tekhnologii, 3, 105–109.
  16. Volkov, V. F., Shishko, I. I., Hohlova, L. V. (1968). Teplomassoperenos pri granulyacii i sushke rastvorov v psevdoozhizhennom sloe. Teplo- i massoperenos, 5, 248–251.
  17. Yukhymenko, M. P., Vakal, S. V., Kononenko, M. P., Filonov, A. P. (2003). Aparaty zavysloho sharu. Teoretychni osnovy i rozrakhunok. Sumy: Sobor, 304.
  18. Artyukhov, A. E. (2016). Kinetics of heating and drying of porous ammonium nitrate granules in the vortex granulator. 2016 International Conference on Nanomaterials: Application & Properties (NAP). doi: 10.1109/nap.2016.7757297
  19. Barna, I. R., Atamaniuk, V. M. (2012). Zovnishniy teplomasoobmin pid chas filtratsiinoho sushinnia syrovynnykh materialiv vyrobnytstva shlakovoho hraviyu. Khimichna promyslovist Ukrainy, 3, 21–27.
  20. Artyukhov, A. E., Sklabinskiy, V. I. (2016). Thermodynamic Conditions for Obtaining 3D Nanostructured Porous Surface Layer on the Granules of Ammonium Nitrate. Journal of Nano- and Electronic Physics, 8 (4 (2)), 04083-1–04083-5. doi: 10.21272/jnep.8(4(2)).04083
  21. Parikh, D. (Ed.) (2009). Handbook of Pharmaceutical Granulation Technology. Informa Healthcare, 676.
  22. Solanki, H. K., Basuri, T., Thakkar, J. H., Patel, C. A. (2010). Recent advances in granulation technology. International Journal of Pharmaceutical Sciences Review and Research, 5 (3), 48–54.
  23. Ostroha, R., Yukhymenko, M., Mikhajlovskiy, Ya., Litvinenko, A. (2016). Technology of producing granular fertilizers on the organic basis. Eastern-European Journal of Enterprise Technologies, 1 (6 (79)), 19–26. doi: 10.15587/1729-4061.2016.60314
  24. Yukhymenko, M., Ostroga, R., Artyukhov, A. (2016). Hydrodynamic and kinetic processes of the mineral fertilizer granules encapsulating in the multistage device with suspended layer. Eastern-European Journal of Enterprise Technologies, 6 (6 (84)), 22–28. doi: 10.15587/1729-4061.2016.84179

Downloads

Published

2017-08-22

How to Cite

Ostroha, R., Yukhymenko, M., Yakushko, S., & Artyukhov, A. (2017). Investigation of the kinetic laws affecting the organic suspension granulation in the fluidized bed. Eastern-European Journal of Enterprise Technologies, 4(1 (88), 4–10. https://doi.org/10.15587/1729-4061.2017.107169

Issue

Vol. 4 No. 1 (88) (2017): Engineering technological systems

Section

Engineering technological systems

License

Copyright (c) 2017 Ruslan Ostroga, Mykola Yukhymenko, Serhiy Yakushko, Artem Artyukhov

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.

A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.