A programmable logic controller as an industrial object emulator

Authors

DOI:

https://doi.org/10.15587/1729-4061.2013.18716

Keywords:

emulator, automation, synthesis, controller, adjustment, program, configuration

Abstract

The results of the research are given in the paper, the main purpose of which is the development of the emulator of industrial objects, which is characterized by portability, versatility on a reproduction of transfer functions of typical control objects, support of standard configurations of input/output signals, support of the possibility of remote control and readjustment. Using the modern hardware provided by the scientific and production association «Owen» for research conducting and the software platform CoDeSys, a portable and flexible in the readjustment industrial object emulator was developed based on the controller PLC100-RL. The functional diagram of connection of such an emulator to the mounted automated control system is given. The structures of programs for the reproduction of basic transfer functions of typical industrial objects are proposed. The process of setting the configuration of input and output channels of the emulator was considered in details.

Flexibility of readjustment is provided by the possibility of reprogramming, and universality – by the presence of discrete and analog inputs/outputs, with standard signal levels 0- 20mA, 0- 1V. The Ethernet interface allows remote control and readjustment. For complex and distributed objects it is possible to complicate the emulator by the cascade inclusion of individual controllers-emulators.

The proposed methods and approaches extend the range of the use of network technologies and programmable logic controllers, namely they can be used for improvement of performance and expansion of the functionality of existing emulators of industrial objects, simplification and cost reduction of the stage of adjusting the systems of automated control of industrial processes.

Author Biography

Олександр Олексійович Добржанський, Zhytomyr State Technological University Cherniakhovskoho, 103, Zhytomyr, 10005

Ph.D., Associate Professor

Department of automated process control and computer technologies

References

  1. Фельдбаум, А. А. Методы теории автоматического управления [Текст] / А. А. Фельдбаум, А. Г. Бутковский. – М.: Наука, 1971. – 744с.
  2. Коган Б.Я. Электронные моделирующие установки и их применение для исследования систем автоматического регулирования [Текст] / Б.Я. Коган. – М.: Физматгиз, 1963. – 132c.
  3. Kasik V. FPGA Based Digital Logic Emulator for Educational Purposes [Текст] / Vladimir Kasik, Ibrahim Salem Jahan, Ales Kurecka // 2011 International Conference on Software and Computer Applications. – Singapore: IACSIT Press, 2011. – Vol.9. – PP. 23–27.
  4. Маслов А. Комплекс для разработки и отладки проектов автоматизированных систем управления технологическими процессами [Текст] / А. Маслов, А. Висков // Современные технологии автоматизации. – 2001. – № 3. – С. 68–76.
  5. Сызранцев В. Н. Компьютерные тренажеры для обучения студентов нефтегазового направления [Текст] / В.Н. Сызранцев, М.Д. Гаммер, К.М. Черезов // Бурение и нефть. – 2006. – №10. – С. 34–36.
  6. Okolnishnikov V. Development of process control systems with the use of emulation models [Текст] / Victor Okolnishnikov // International journal of mathematics and computers in simulation. – 2011. – Issue 6, Volume 5. – PP. 553-560.
  7. Заквасов В.В. Програмно-апаратний комплекс для дослідження дискретних технологічних процесів (конструкція та віртуальна модель) [Текст] / В.В. Заквасов, А.Л. Перекрест, С.О. Горбатко, С.В. Заквасова, Г.В. Замарєв // Вісник КДУ імені Михайла Остроградського. – 2010. – Випуск 4(63). Частина 3. – C.172-175.
  8. Папінов В. М. Гібридні моделі АСУ ТП комп’ютеризованих лабораторних стендів [Текст] / В. М. Папінов // 13-а міжнародна конференція з автоматичного управління – Автоматика-2006, 25 – 28 вер. 2006р. – Вінниця, 2006. – С. 467.
  9. Liliana Fernández-Samacá. La emulación y la experimentación remota como recursos de apoyo en un enfoque de aprendizaje basado en proyectos para sistemas de control = Emulation and remote experimentation as support resources in a PBL approach for control systems [Текст] / Liliana Fernández-Samacá, José Miguel Ramírez Scarpetta, Martha Lucia Orozco-Gutiérrez // Rev. Fac. Ing. Univ. Antioquia. – 2010. – № 55 – PP. 194-202.
  10. Ramírez J. A platform for signals and systems internet-based education [Текст] / J. Ramirez, E. L. Caicedo, C. Pinedo, E. Bacca, C. Ramos // Inted conference. – Valencia, 2008. – PP. 1-8.
  11. Feldbaum, A. A. (1971). The Automatic Control Theory Methods, 744.
  12. Kogan, B. Y. (1963). Electronic Simulators and Their Applications in the Research of the Automatic Control Systems. PhysMathChiefPabl, 132.
  13. Kasik, V., Jahan, S., & Kurecka, A. (2011). “FPGA Based Digital Logic Emulator for Educational Purposes,” in Proc. 2011 International Conference on Software and Computer Applications, Singapore, 23-27.
  14. Maslov, A., & Viskov, F. (2001). The Aggregate Equipment for Design and Adjusting Pojects of the Industrial Automatic Control Systems. Modern Control Technologies, 9, 68-76.
  15. Syzrantsev, V. N., Gammer, M. D., & Cherezov, K.M. (2006). Computer Simulators in Students’ Training for oil-gas Sector of Industry. Drilling and Oil, 10, 34-36.
  16. Okolnishnikov, V. (2011). Development of process control systems with the use of emulation models. International Journal of Mathematics and Computers in Simulation, 6(5), 553-560.
  17. Zakvasov, V. V., Perekrest, A. L., Gorbatko, S. V., Zakvasova, S. V., & Zamariev, G. V. (2010). Complex of hardware and software for the research of the discrete process of industry (physical structure and virtual model). Journal of KSUniv named after Mykhailo Ostrohratskyi, 4(63)-3, 172-175.
  18. Papinov, V.M. (2006). “ybrid model of automated process control systems-based computerized stands, in Proc. of 13 International Conference on Automated Control - Automatic-2006, 467.
  19. Fernandez-Samaca, L., Ramirez Scarpetta, J.M., & Orozco-Guitierrez, M. L. (2010). Emulation and remote experimentation as support resources in a PBL approach for control systems. Rev. Fac. Ing. Univ., 55, 194-202.
  20. Ramirez, J., Caicedo, E. L., Pinedo, C., Bacca, E., & Ramos C. (2008). A platform for signals and systems internet-based education, in Proc. Inted conference, 1-8.

Published

2013-12-13

How to Cite

Добржанський, О. О. (2013). A programmable logic controller as an industrial object emulator. Eastern-European Journal of Enterprise Technologies, 6(2(66), 37–41. https://doi.org/10.15587/1729-4061.2013.18716