Synthesis and properties of urea greases based on aminoamides of plant oil phosphatides
DOI:
https://doi.org/10.15587/1729-4061.2020.210043Keywords:
phosphatide concentrate, amidation, urea grease, high-temperature properties, tribological characteristics, biodegradationAbstract
The possibility of using the wastes of the oil and fat industry – phosphatide concentrates as components of lubricating materials was demonstrated in this paper. At the first stage, amidation of phosphatide concentrate from the purification of rapeseed oil by ethylene diamine was carried out using two procedures: without a catalyst and with the use of reagent-catalyst CaO.
The samples of urea greases were subsequently synthesized by interaction of amidated phosphatide concentrates with polyisocyanate in the oil media. Aminoamides of fatty acids with polyisocyanate form urea dispersion phase of thixotropic systems, and glycerolphosphatides and calcium glycerolrophosphatides perform the function of tribological additives. The method of infrared spectroscopy proved that the full interaction between polyisocyanate and amidated phosphatide concentrate takes place at the molar ratio of 1:3.
Physicochemical properties of the developed urea greases were studied and comparative analysis of their quality indicators with the Maspol brand lubricant was performed. The synthesized urea greases are characterized by high mechanical (a change in penetrations after moving of 100,000 double cycles of 42–45 mm·10-1), colloidal stability (5.2–5.6 % of extracted oil) and high-temperature properties (dropping point above 230 °C). In addition, these thixotropic systems are resistant to oxidation, do not cause corrosion of non-ferrous metals, and are able to operate in contact with water. Phosphorous residues improve the lubricating properties of synthesized compositions without any additional introduction of tribological modifiers (critical load is 980–1,039 N, welding load – 1,568–1,744 N). Due to the use of raw materials of plant origin in the composition of lubricating compositions, their biodegradation is enhanced by 6–7 %References
- Oilseeds: World Markets and Trade (2020). United States Department of Agriculture. Foreign Agricultural Service. Available at: https://apps.fas.usda.gov/psdonline/circulars/oilseeds.pdf
- Deineka, I. F., Avdieieva, L. Yu. (2014). Fosfolipidy u funktsionalnomu kharchuvanni. Naukovi pratsi [Odeskoi natsionalnoi akademiyi kharchovykh tekhnolohiy], 2 (46), 134–136.
- Bodachivska, L. Y., Verba, A. Y., Safronov, O. I., Davitadze, D. Z., Papeikin, O. O., Venger, I. O. (2019). Surfactants based on lipoid biomass and their use in technological systems for gas and crude oil production. Catalysis and Petrochemistry, 28, 1–19. doi: https://doi.org/10.15407/kataliz2019.28.001
- Saikia, T., Mahto, V. (2018). Evaluation of Soy Lecithin as Eco-Friendly Biosurfactant Clathrate Hydrate Antiagglomerant Additive. Journal of Surfactants and Detergents, 21 (1), 101–111. doi: https://doi.org/10.1002/jsde.12018
- Pop, H. S., Bodachivskyi, Yu. S., Donets, O. Ye. (2014). Olyvorozchynni emulhatory-stabilizatory na bazi vyshchykh zhyrnykh kyslot oliy dlia naftohazovoi haluzi. Naftohazova haluz Ukrainy, 5, 32–38.
- Demydov, I. M., Kramarenko, A. O. (2009). Oderzhannia efektyvnykh PAR okysnenniam soniashnykovoho fosfatydnoho kontsentratu. Visnyk NTU "KhPI": Seriya "Novi rishennia u suchasnykh tekhnolohiyakh", 15, 102–105.
- Cabezas, D. M., Madoery, R., Diehl, B. W. K., Tomás, M. C. (2011). Emulsifying Properties of Different Modified Sunflower Lecithins. Journal of the American Oil Chemists’ Society, 89 (2), 355–361. doi: https://doi.org/10.1007/s11746-011-1915-8
- Shah, P. R., Gaitonde, U. N., Ganesh, A. (2018). Influence of soy-lecithin as bio-additive with straight vegetable oil on CI engine characteristics. Renewable Energy, 115, 685–696. doi: https://doi.org/10.1016/j.renene.2017.09.013
- Pop, G. S., Bodachivska, L. Ju., Zhelezny, L. V. (2012). Transformation of triglycerides and phosphatides of oils by amines: synthesis, properties, applications. Kataliz ta naftokhimiya, 21, 104–109.
- Li, W., Wu, Y., Wang, X., Liu, W. (2013). Study of soybean lecithin as multifunctional lubricating additives. Industrial Lubrication and Tribology, 65 (6), 466–471. doi: https://doi.org/10.1108/ilt-06-2011-0050
- Abo-Hatab, H. F., Kandile, N. G., Salah, H. M. (2018). Eco-friendly Multifunction Petroleum Additives: Preparation, Characterization and Evaluation. Tribology in Industry, 40 (1), 129–138. doi: https://doi.org/10.24874/ti.2018.40.01.12
- Li, W., Wu, Y., Wang, X., Liu, W. (2012). Tribological Study of Boron-Containing Soybean Lecithin as Environmentally Friendly Lubricant Additive in Synthetic Base Fluids. Tribology Letters, 47 (3), 381–388. doi: https://doi.org/10.1007/s11249-012-9994-8
- Zheleznyi, L., Pop, G., Papeikin, O., Venger, I., Bodachivska, L. (2017). Development of compositions of urea greases on aminoamides of fatty acids. Eastern-European Journal of Enterprise Technologies, 3 (6 (87)), 9–14. doi: https://doi.org/10.15587/1729-4061.2017.99580
- Coe, Ch. (2020). Grease Compatibility Charts are Dangerous! NLGI Spokesman, 84 (1), 6–22.
- Bodachivska, L. Ju. (2009). Transamidation of phosphatidic concentrate by high molecular primary amines fraction С16-18Н33-37NН2. Kataliz ta naftokhimiya, 17, 52–57.
- Zheleznyi, L. V. (2016). Osoblyvosti syntezu ureatnykh tyksotropnykh system. Ukrainskyi khimichnyi zhurnal, 82 (12), 117–122.
- Prech, E., Byul'man, F., Affol'ter, K. (2006). Opredelenie stroeniya organicheskih soedineniy: tablitsy spektral'nyh dannyh. Moscow: Mir, Binom, 439.
- Hurley, S., Cann, P. M. (2000). Starved Lubrication of EHL Contacts – Relationship to Bulk Grease Properties. NLGI Spokesman, 64 (2), 15–23.
- Meza, A. (2016). Guidelines for Selecting High-temperature Lubricants. Machinery Lubrication, 12, 28–32.
- Samman, N. (2007). High Temperature Greases. NLGI Spokesman, 70 (11), 14–23.
- Ishchuk, Yu. L. (1996). Sostav, struktura i svoystva plastichnyh smazok. Kyiv: Naukova dumka, 512.
- Klamann, D. (1988). Smazki i rodstvennye produkty. Sintez. Svoystva. Primenenie. Mezhdunarodnye standarty. Moscow: Himiya, 488.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2020 Oleksii Papeikin, Oleg Safronov, Larysa Bodachivska, Irina Venger
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.