Improving the technology for manufacturing hollow cylindrical parts for vehicles by refining technological estimation dependences

Authors

DOI:

https://doi.org/10.15587/1729-4061.2021.244241

Keywords:

technological process, matrix, drawing, plastic deformation, flat workpiece, rounding radius, meridional stresses

Abstract

This paper shows that the technological preparation of production accounts for 20‒70 % of the total labor intensity of technical preparation. An important role belongs to the applied programs of finite-element modeling. However, such software packages often cannot be purchased by small-scale industrial enterprises for various reasons. Therefore, special empirical and analytical calculation models are used, which have proved to be quite effective in typical metal processing processes. Drawing a cylindrical hollow part was used as an example of the improved analytical dependence to calculate meridional tensile stresses. Existing analytical models of the process accounted for the bending moment through additional stresses. However, this approach only roughly described the deformation process. It was possible to refine the existing analytical dependences by introducing a term into the differential equilibrium equations that takes into consideration the bending moment that acts in the meridional direction when a workpiece passes the rounding on the matrix edge. Analysis of the obtained expression revealed that the bending of a workpiece gives rise to the stretching meridional stresses, which depend on the ratio of the squares of the thickness of the workpiece and the radius of the matrix rounding. The results of the estimation data from the numerical and theoretical models coincided for small values of the radius of the matrix rounding of 1‒2 mm, which confirms the adequacy of the analytical solution. In the numerical model, there is an extreme point where the tensile stresses have a minimum and, after it, begin to increase; this corresponds to the matrix rounding radius of 5 mm

Author Biographies

Ruslan Puzyr, College of Kremenchuk National University named after Mikhailo Ostrogradskiy

Doctor of Technical Sciences, Associate Professor

Department of Mechanical Engineering

Viktor Shchetynin, Kremenchuk Mykhailo Ostrohradskyi National University

PhD, Professor

Department of Mechanical Engineering

Viktor Vorobyov, Kremenchuk Mykhailo Ostrohradskyi National University

Doctor of Technical Sciences, Professor

Department of Mechanical Engineering

Alexandr Salenko, National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute"

Doctor of Technical Sciences, Professor

Department of Machine Design

Roman Arhat, Kremenchuk Mykhailo Ostrohradskyi National University

PhD, Associate Professor

Department of Mechanical Engineering

Tetiana Haikova, Kremenchuk Mykhailo Ostrohradskyi National University

PhD, Associate Professor

Department of Transport Technologies

Serhii Yakhin, Poltava State Agrarian University

PhD, Associate Professor

Department of Industrial Engineering

Volodymyr Muravlov, Poltava State Agrarian University

PhD, Associate Professor

Department of Industrial Engineering

Yuliia Skoriak, Poltava State Agrarian University

Assistant

Department of Industrial Engineering

Igor Negrebetskyi, Poltava State Agrarian University

Senior Lecturer

Department of Industrial Engineering

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Published

2021-12-29

How to Cite

Puzyr, R., Shchetynin, V., Vorobyov, V., Salenko, A., Arhat, R., Haikova, T., Yakhin, S., Muravlov, V., Skoriak, Y., & Negrebetskyi, I. (2021). Improving the technology for manufacturing hollow cylindrical parts for vehicles by refining technological estimation dependences . Eastern-European Journal of Enterprise Technologies, 6(1 (114), 56–64. https://doi.org/10.15587/1729-4061.2021.244241

Issue

Vol. 6 No. 1 (114) (2021): Engineering technological systems

Section

Engineering technological systems

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Copyright (c) 2021 Ruslan Puzyr, Viktor Shchetynin, Viktor Vorobyov, Alexandr Salenko, Roman Arhat, Tetiana Haikova, Serhii Yakhin, Volodymyr Muravlov, Yuliia Skoriak, Igor Negrebetskyi

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