Improvement of the technology of fatty acids obtaining from oil and fat production waste

Authors

DOI:

https://doi.org/10.15587/1729-4061.2022.254358

Keywords:

fatty acids, sunflower soapstock, sunflower oil, saponification number, alkaline neutralization

Abstract

Fatty acids are an important component in the pharmaceutical, food, chemical industries. The production of various types of products requires a certain purity and quality of fatty acids. To obtain these compounds, it is promising to use soapstocks, which are waste products of alkaline refining of oils.

The peculiarity of the work lies in determining the effect of the process parameters of soapstock decomposition with sulfuric acid on the saponification number, which is an important production characteristic of fatty acids.

The study used sunflower soapstock according to DSTU 5033 (CAS 68952-95-4) with a mass fraction of total fat of 69.5 %, fatty acids – 64.5 %. The soapstock was treated with a sulfuric acid solution at a temperature of 90 °C, the process duration was 40 min. Rational parameters of soapstock treatment were determined: concentration of sulfuric acid in the reaction mass is 80 %, concentration of an aqueous solution of sulfuric acid – 50 %. In the experiment interval, the settling duration of the reaction mass does not affect the saponification number of fatty acids. The settling time of 1 hour is effective for the isolation of fatty acids. Under these conditions, the saponification number of fatty acids was 186.4 mg KOH/g. The acids correspond to fatty acids of the first grade according to DSTU 4860 (CAS 61788-66-7): mass fraction of moisture and volatile substances – 1.2 %, mass fraction of total fat – 97.5 %, cleavage depth – 95.0 % oleic acid.

The obtained data allow rational and most efficient use of the reagent – sulfuric acid. The results of the work make it possible to reduce the duration of fatty acids obtaining from soapstocks, since the efficiency of the process with the minimum duration of mass settling has been confirmed. The improved technology of soapstock decomposition makes it possible to obtain a valuable product – high-quality fatty acids under rational conditions

Author Biographies

Viktoriia Kalyna, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Technology of Storage and Processing of Agricultural Products

Serhii Stankevych, State Biotechnological University

PhD

Department of Entomology, Phytopathology, Integrated Plant Protection and Quarantine named after B. M. Litvinova

Liliia Myronenko, National Technical University "Kharkiv Polytechnic Institute"

PhD

Department of Biotechnology, Biophysics and Analytical Chemistry

Andrii Hrechko, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

PhD

Department of Mathematical Physics and Differential Equations

Oleg Bogatov, Kharkiv National Automobile and Highway University

PhD, Associate Professor

Department of Metrology and Industrial Safety

Oleksandr Bragin, State Biotechnological University

PhD

Department of Genetics, Breeding and Seed Growing

Oleksii Romanov, State Biotechnological University

PhD

Department of Horticulture and Storage of Agricultural Products

Yuriy Ogurtsov, Plant Production Institute named after V. Ya. Yurjev of the National Academy of Agrarian Sciences of Ukraine

PhD

Laboratory of Seed Production and Seed Science

Evgeny Semenov, National Technical University "Kharkiv Polytechnic Institute"

PhD

Department of Occupational and Environmental Safety

Olesya Filenko, National Technical University "Kharkiv Polytechnic Institute"

PhD

Department of Chemical Engineering and Industrial Ecology

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Published

2022-04-30

How to Cite

Kalyna, V. ., Stankevych, S., Myronenko, L., Hrechko, A., Bogatov, O., Bragin, O., Romanov, O., Ogurtsov, Y., Semenov, E., & Filenko, O. (2022). Improvement of the technology of fatty acids obtaining from oil and fat production waste. Eastern-European Journal of Enterprise Technologies, 2(6 (116), 6–12. https://doi.org/10.15587/1729-4061.2022.254358

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Section

Technology organic and inorganic substances