Determining the technological parameters of electron-beam welding of high-strength titanium alloys
DOI:
https://doi.org/10.15587/1729-4061.2023.287679Keywords:
high-strength titanium alloys, electron beam welding, technological parameters, macrostructureAbstract
It is usually quite difficult to carry out deep penetration of thick-walled products from titanium alloys using conventional welding technologies. In this study, it was proposed to use electron beam welding under high vacuum conditions for the realization of 40 mm thick melting of VT23, VT3-1 alloys.
This paper considers the possibility of obtaining high-quality welded joints from high-strength titanium alloys having (a+β) two-phase structures. For the implementation of research works, samples were made from selected materials, samples were welded according to the specified modes, metallographic analysis was performed, and the level of mechanical properties was determined. The research results were verified under laboratory conditions.
The technological features of the processes of electron-beam welding of products with a thickness of 40 mm were considered; the parameters affecting the weldability of titanium alloys and their structure were determined. The welded samples were checked by X-ray non-destructive testing, the microstructure of the welds was studied, and the physical and mechanical properties of the welded joints were checked. It was established that a feature of titanium alloys VT3-1, VT23 is the need for heat treatment after welding under the base metal regimes to improve the characteristics of the welded joint. The resulting strength limit of the alloys after heat treatment reached values of 1250 MPa and more, while the impact toughness was at the level of 48–50 J·cm-2.
Modeling the welding process has made it possible to ensure the reproducibility of the characteristics of the welded joint at a level close to that of the base metal, to increase the quality indicators of welded joints, and to reduce the time required to test the technology. The studies of simulator samples showed compliance of the quality of welded joints with the predefined parameters.
References
- Fedosov, A. V., Karpovych, E. V. (2015). Advanced aspects of electron-beam welding for high-strength titanium alloys. Aviatsionno-kosmicheskaya tekhnika i tekhnologiya, 1 (118), 16–22. Available at: http://195.88.72.95:57772/csp/nauchportal/Arhiv/AKTT/2015/AKTT115/Fedosov.pdf
- Pasang, T., Amaya, J. M. S., Tao, Y., Amaya-Vazquez, M. R., Botana, F. J., Sabol, J. C. et al. (2013). Comparison of Ti-5Al-5V-5Mo-3Cr Welds Performed by Laser Beam, Electron Beam and Gas Tungsten Arc Welding. Procedia Engineering, 63, 397–404. doi: https://doi.org/10.1016/j.proeng.2013.08.202
- Li, F. S., Wu, L. H., Zhao, H. B., Xue, P., Ni, D. R., Xiao, B. L., Ma, Z. Y. (2023). Realizing deep penetration and superior mechanical properties in a titanium alloy thick plate joint via vacuum laser beam welding. Journal of Materials Research and Technology, 26, 2254–2264. doi: https://doi.org/10.1016/j.jmrt.2023.08.059
- Wanjara, P., Watanabe, K., de Formanoir, C., Yang, Q., Bescond, C., Godet, S. et al. (2019). Titanium Alloy Repair with Wire-Feed Electron Beam Additive Manufacturing Technology. Advances in Materials Science and Engineering, 2019, 1–23. doi: https://doi.org/10.1155/2019/3979471
- Gudenko, A. V., Sliva, A. P. (2018). Influence of electron beam oscillation parameters on the formation of details by electron beam metal wire deposition method. Journal of Physics: Conference Series, 1109, 012037. doi: https://doi.org/10.1088/1742-6596/1109/1/012037
- Kabasakaloglu, T. S., Erdogan, M. (2020). Characterisation of figure-eight shaped oscillation laser welding behaviour of 5083 aluminium alloy. Science and Technology of Welding and Joining, 25 (7), 609–616. doi: https://doi.org/10.1080/13621718.2020.1794652
- Fedosov, A. V., Karpovich, E. V. (2017). Comparative mechanical and metallographic investigations of welded compounds with high-strength titanium alloys obtained by method of TIG and EBW. Aviatsionno-kosmicheskaya tekhnika i tekhnologiya, 4 (139), 50–56. Available at: http://nti.khai.edu/ojs/index.php/aktt/article/download/511/561
- Yang, J., Li, Y., Zhang, H. (2016). Microstructure and mechanical properties of pulsed laser welded Al/steel dissimilar joint. Transactions of Nonferrous Metals Society of China, 26 (4), 994–1002. doi: https://doi.org/10.1016/s1003-6326(16)64196-1
- Lu, W., Lei, Y. P., Li, X. Y., Shi, Y. W. (2012). Effect of electron beam welding on fracture behaviour of thick TC4-DT alloy. Science and Technology of Welding and Joining, 17 (4), 277–281. doi: https://doi.org/10.1179/1362171812y.0000000004
- Lu, W., Shi, Y., Li, X., Lei, Y. (2013). Fracture assessment for electron beam welded damage tolerant Ti-6Al-4V alloy by the FITNET procedure. Chinese Journal of Mechanical Engineering, 26 (5), 1013–1021. doi: https://doi.org/10.3901/cjme.2013.05.1013
- Zhao, X., Lu, X., Wang, K., He, F. (2023). Microstructure and mechanical properties of electron beam welded TC4 titanium alloy structure with backing plate. Materials Today Communications, 35, 106160. doi: https://doi.org/10.1016/j.mtcomm.2023.106160
- Irisarri, A. M., Barreda, J. L., Azpiroz, X. (2009). Influence of the filler metal on the properties of Ti-6Al-4V electron beam weldments. Part I: Welding procedures and microstructural characterization. Vacuum, 84 (3), 393–399. doi: https://doi.org/10.1016/j.vacuum.2009.08.003
- Gao, F., Gao, Q., Jiang, P., Liu, Z., Liao, Z. (2018). Microstructure and mechanical properties of Ti6321 alloy welded joint by EBW. International Journal of Lightweight Materials and Manufacture, 1 (4), 265–269. doi: https://doi.org/10.1016/j.ijlmm.2018.08.006
- Zhang, H. T., Zhao, H. Y., He, W. X. (2010). Microstructure and fracture behaviour of Ti3Al/TC4 dissimilar materials joints welded by electron beam. Bulletin of Materials Science, 33 (6), 707–711. doi: https://doi.org/10.1007/s12034-011-0148-7
- Moschinger, M., Mittermayr, F., Enzinger, N. (2022). Influence of Beam Figure on Porosity of Electron Beam Welded Thin-Walled Aluminum Plates. Materials, 15 (10), 3519. doi: https://doi.org/10.3390/ma15103519
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Oleksiі Fedosov, Olena Karpovych
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.