Determining thermal and physical characteristics of wood polymer material for pipeline thermal insulation

Authors

DOI:

https://doi.org/10.15587/1729-4061.2023.289341

Keywords:

wood sawdust, binder resins, wood polymer material, thermal insulation of the pipeline, thermal conductivity

Abstract

One of the methods for ensuring the efficiency of pipelines for transporting heat-carriers during operation is their thermal insulation, which inhibits heat transfer processes and does not affect environmental indicators. Therefore, the object of research was wood, a polymer material made by polymerization of wood sawdust and dry mixtures of synthetic resins for thermal insulation of pipelines. It has been proven that in the process of thermal action on the heat insulating layer of wood polymer material, the process of heat inhibition involves the formation of pores. This is due to the fact that the thermal conductivity of the material depends on the volumetric mass, the decrease of which for a wood polymer product leads to a decrease in thermal conductivity. In this regard, the simulation of the process of heat transfer through a cylindrical heat-insulating layer made of wood of polymer material was carried out and the dependences derived, which allow obtaining a change in the dynamics of heat transfer and determining thermophysical properties. According to the experimental data and the established dependences, it was found that the thermal conductivity of the wood of the polymer material was within 2.4÷2.9·10-8 m2/s, the thermal conductivity of the sample did not exceed 0.030 W/(m∙K). In addition, the heat capacity of the product corresponds to a value of more than 1034÷1145 kJ/(kg·K) depending on the thickness, which accordingly categorizes it as a heat-insulating material. At the same time, data on thermal insulation properties for polyurethane foam show that when it is used with a density of 100 kg/m3, the thermal conductivity is 0.029 W/(m∙K), which is approximately the same as the value of the proposed wood polymer material. The practical value is the fact that the results of determining the heat-insulating properties of a wood polymer material make it possible to establish the scope and conditions of its application

Author Biographies

Yuriy Tsapko, National University of Life and Environmental Sciences of Ukraine

Doctor of Technical Sciences, Professor

Department of Technology and Design of Wood Products

Ivan Kasianchuk, Ukrainian State Research Institute "Resurs"

Researcher

Department of Research on Quality and Storage Conditions of Petroleum Products and an Industrial Group of Goods

Ruslan Likhnyovskyi, Institute of Public Administration and Research in Civil Protection

PhD

Research and Testing Center

Аleksii Tsapko, Ukrainian State Research Institute "Resurs"

PhD, Senior Researcher

Department of Research on Quality and Storage Conditions of Petroleum Products and an Industrial Group of Goods

Vitalii Kovalenko, Institute of Public Administration and Research in Civil Protection

PhD

Vadym Nizhnyk, Institute of Public Administration and Research in Civil Protection

Doctor of Technical Sciences, Professor

Research Center of Fire Protection

Olga Bedratiuk, Institute of Public Administration and Research in Civil Protection

Head of Sector

Sector of Quality System

Research and Testing Center

 

Maryna Sukhanevych, Kyiv National University of Construction and Architecture

Doctor of Technical Sciences, Associate Professor

Department of Building Materials

References

  1. Terhan, M. (2022). Optimization insulation thickness and reduction of CO2 emissions for pipes in all generation district heating networks. Science Progress, 105 (3), 003685042211222. doi: https://doi.org/10.1177/00368504221122287
  2. Lugovoi, P., Shugailo, O., Orlenko, V., Diemienkov, V. (2020). Oscillation of Thermal Insulation Three-Layer Cylindrical Pipes under Operating Loads. Nuclear and Radiation Safety, 3 (87), 55–61. doi: https://doi.org/10.32918/nrs.2020.3(87).07
  3. Jakubek, D., Ocłoń, P., Nowak-Ocłoń, M., Sułowicz, M., Varbanov, P. S., Klemeš, J. J. (2023). Mathematical modelling and model validation of the heat losses in district heating networks. Energy, 267, 126460. doi: https://doi.org/10.1016/j.energy.2022.126460
  4. Pan, Y., Cheng, X., Yan, M., He, P., Zhang, H. (2023). Silica aerogel and its application in the field of thermal insulation. Chemical Industry and Engineering Progress, 42 (1), 297–309. doi: https://doi.org/10.16085/j.issn.1000-6613.2022-0512
  5. Suresh, S., Sundar, M., Lokavarapu, B. R. (2023). Optimum insulation thickness in process pipelines. Materials Today: Proceedings. doi: https://doi.org/10.1016/j.matpr.2023.01.200
  6. Jing, M., Zhang, S., Fu, L., Cao, G., Wang, R. (2023). Reducing heat losses from aging district heating pipes by using cured-in-place pipe liners. Energy, 273, 127260. doi: https://doi.org/10.1016/j.energy.2023.127260
  7. Zhu, J., Li, X., Li, D., Jiang, C. (2022). Thermal Insulation and Flame Retardancy of the Hydroxyapatite Nanorods/Sodium Alginate Composite Aerogel with a Double-Crosslinked Structure. ACS Applied Materials & Interfaces, 14 (40), 45822–45831. doi: https://doi.org/10.1021/acsami.2c12254
  8. De Rosa, M., Bianco, V. (2023). Optimal insulation layer for heated water pipes under technical, economic and carbon emission constraints. Energy, 270, 126961. doi: https://doi.org/10.1016/j.energy.2023.126961
  9. Küçüktopcu, E., Cemek, B., Simsek, H. (2022). The Economic and Environmental Impact of Greenhouse Heating Pipe Insulation. Sustainability, 14 (1), 549. doi: https://doi.org/10.3390/su14010549
  10. Zhao, Y., Dieckmann, E., Cheeseman, C. (2020). Low-temperature thermal insulation materials with high impact resistance made from feather-fibres. Materials Letters: X, 6, 100039. doi: https://doi.org/10.1016/j.mlblux.2020.100039
  11. Jiang, D., Wang, Y., Li, B., Sun, C., Guo, Z. (2020). Environmentally friendly alternative to polyester polyol by corn straw on preparation of rigid polyurethane composite. Composites Communications, 17, 109–114. doi: https://doi.org/10.1016/j.coco.2019.11.007
  12. Alamnia, A. T., Samuel Fatoba, O., Jen, T.-C. (2022). Heat Transfer Investigation in Natural Fibers Insulation for Steam Pipes Application. 2022 IEEE 13th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT). doi: https://doi.org/10.1109/icmimt55556.2022.9845292
  13. Zhang, L., Zou, Y., Yang, Y., Chen, X., Dai, Y., Zhou, C., Xu, H. (2023). Design and optimization of thermal insulation structure for high-temperature pipeline inside the lower tank wall. Annals of Nuclear Energy, 192, 109988. doi: https://doi.org/10.1016/j.anucene.2023.109988
  14. Banushi, G., Vega, A., Weidlich, I., Yarahmadi, N., Kim, J., Jakubowicz, I., Sällström, J. H. (2021). Durability of District Heating Pipelines Exposed to Thermal Aging and Cyclic Operational Loads. Journal of Pipeline Systems Engineering and Practice, 12 (1). doi: https://doi.org/10.1061/(asce)ps.1949-1204.0000521
  15. Tsapko, Y., Likhnyovskyi, R., Buiskykh, N., Horbachova, O., Mazurchuk, S., Lastivka, O. et al. (2023). Determining patterns in the formation of a polymer shell by powder paint on wood surface. Eastern-European Journal of Enterprise Technologies, 1 (10 (121)), 37–45. doi: https://doi.org/10.15587/1729-4061.2023.273364
  16. DSTU B V.2.6-189:2013. Methods for choosing of insulation material for insulation of buildings (2014). Kyiv: Minrehion Ukrainy.
  17. DSTU B V.2.7-105-2000. Metod vyznachennia teploprovidnosti i termichnoho oporu pry statsionarnomu teplovomu rezhymi (2001). Kyiv: Derzhbud.
  18. Tsapko, Y., Zavialov, D., Bondarenko, O., Marchenco, N., Mazurchuk, S., Horbachova, O. (2019). Determination of thermal and physical characteristics of dead pine wood thermal insulation products. Eastern-European Journal of Enterprise Technologies, 4 (10 (100)), 37–43. doi: https://doi.org/10.15587/1729-4061.2019.175346
  19. Janna, W. S. (2010). Engineering Heat Transfer. CRC Press, 692. Available at: https://www.routledge.com/Engineering-Heat-Transfer/Janna/p/book/9781420072020
  20. Potter, M. C. (2018). Engineering analysis. Springer, 434. doi: https://doi.org/10.1007/978-3-319-91683-5
  21. Cengel, Y. A. (2009). Introduction to Thermodynamics and Heat Transfer. McGraw-Hill, 960.
  22. DIN EN 253:2009. District Heating Pipes - Preinsulated Bonded Pipe Systems For Directly Buried Hot Water Networks - Pipe Assembly Of Steel Service Pipe, Polyurethane Thermal Insulation And Outer Casing Of Polyethylene. Available at: https://webstore.ansi.org/standards/din/dinen2532009
  23. Tsapko, Y., Rogovskii, I., Titova, L., Bilko, T., Tsapko, А., Bondarenko, O., Mazurchuk, S. (2020). Establishing regularities in the insulating capacity of a foaming agent for localizing flammable liquids. Eastern-European Journal of Enterprise Technologies, 5 (10 (107)), 51–57. doi: https://doi.org/10.15587/1729-4061.2020.215130
  24. Tsapko, Y., Likhnyovskyi, R., Tsapko, А., Kovalenko, V., Slutska, O., Illiuchenko, P. et al. (2023). Determining the patterns of extinguishing polar flammable liquids with a film-forming foaming agent. Eastern-European Journal of Enterprise Technologies, 3 (10 (123)), 48–56. doi: https://doi.org/10.15587/1729-4061.2023.278910
  25. Tsapko, Y., Horbachova, O., Tsapko, А., Mazurchuk, S., Zavialov, D., Buiskykh, N. (2021). Establishing regularities in the propagation of phase transformation front during timber thermal modification. Eastern-European Journal of Enterprise Technologies, 1 (10 (109)), 30–36. doi: https://doi.org/10.15587/1729-4061.2021.225310
  26. Tsapko, Y., Rogovskii, I., Titova, L., Shatrov, R., Tsapko, А., Bondarenko, O., Mazurchuk, S. (2020). Establishing patterns of heat transfer to timber through a protective structure. Eastern-European Journal of Enterprise Technologies, 6 (10 (108)), 65–71. doi: https://doi.org/10.15587/1729-4061.2020.217970
  27. Tsapko, Y., Lomaha, V., Vasylyshyn, R., Melnyk, O., Balanyuk, V., Tsapko, А. et al. (2022). Establishing regularities in the reduction of flammable properties of wood protected with two-component intumescent varnish. Eastern-European Journal of Enterprise Technologies, 3 (10 (117)), 63–71. doi: https://doi.org/10.15587/1729-4061.2022.259582
Determining thermal and physical characteristics of wood polymer material for pipeline thermal insulation

Downloads

Published

2023-10-31

How to Cite

Tsapko, Y., Kasianchuk, I., Likhnyovskyi, R., Tsapko А., Kovalenko, V., Nizhnyk, V., Bedratiuk, O., & Sukhanevych, M. (2023). Determining thermal and physical characteristics of wood polymer material for pipeline thermal insulation. Eastern-European Journal of Enterprise Technologies, 5(10 (125), 63–72. https://doi.org/10.15587/1729-4061.2023.289341