Improving a technique for making fried meat chopped semi-finished products in functionally closed environments with the addition of blended dried semi-finished product

Authors

DOI:

https://doi.org/10.15587/1729-4061.2023.290134

Keywords:

functionally closed environments, dried semi-finished products, absorption capacity, fat content

Abstract

The object of this study is the production process of chopped meat semi-finished products with the addition of blended dried semi-finished products based on Jerusalem artichoke, pumpkin, and zucchini to the recipe, followed by frying in functionally closed environments.

A technique for the production of dried semi-finished products based on Jerusalem artichoke, pumpkin, and zucchini is proposed for use in the recipes of fried minced meat products to substitute bread. The water absorption of bread (at 23 min.) was compared at 11.3 cm3 and 12 cm3 for the dried mixture, which is 6.1 % higher. A comparative analysis of the chemical composition confirms a much higher content in the dried blend: 6 times more potassium, 4 times more calcium, and 31 times more dietary fiber. Also, the blend is characterized by a low fat content of 0.13 g and the presence of vitamins C, A, etc.

Frying of chopped meat semi-finished products is proposed in functionally closed environments (FCE) with artificial cooling based on a heat exchanger with cold water and Peltier elements. The process is carried out at a temperature of 150...160 °C for 300 seconds.

It was found that during 30 s of frying the test samples in FCE, the pressure is equal to 9ˑ103 Pa, during 90 s – 28ˑ103 Pa, at 120 s – 35ˑ103 Pa, at 210 s – 40ˑ103 Pa, and at 300 s – 42∙103 Pa, respectively, which makes it possible to predict the process.

The dynamics of frying chopped meat products in FCE with artificial cooling on the basis of a heat exchanger with cold water and Peltier elements for the 1st period of loss are about 52.6·10-3 %/s, for the 2nd it is virtually unchanged. The maximum difference in changes in the fat medium is on 120...150 seconds of frying and actually reaches 12.0 % of the total fat content. At the end of the frying process, the total content of fatty medium is about 5.3 %, thereby confirming the effectiveness of using artificial cooling

Author Biographies

Andrii Zahorulko, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Industries

Aleksey Zagorulko, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Industries

Valeriy Mikhaylov, State Biotechnological University

Doctor of Technical Sciences, Professor

Department of Equipment and Engineering of Processing and Food Industries

Bogdan Liashenko, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Industries

References

  1. Galanakis, C. M., Rizou, M., Aldawoud, T. M. S., Ucak, I., Rowan, N. J. (2021). Innovations and technology disruptions in the food sector within the COVID-19 pandemic and post-lockdown era. Trends in Food Science & Technology, 110, 193–200. doi: https://doi.org/10.1016/j.tifs.2021.02.002
  2. Munekata, P. E. S., Pérez-Álvarez, J. Á., Pateiro, M., Viuda-Matos, M., Fernández-López, J., Lorenzo, J. M. (2021). Satiety from healthier and functional foods. Trends in Food Science & Technology, 113, 397–410. doi: https://doi.org/10.1016/j.tifs.2021.05.025
  3. Sgroi, F. (2021). Food traditions and consumer preferences for cured meats: Role of information in geographical indications. International Journal of Gastronomy and Food Science, 25, 100386. doi: https://doi.org/10.1016/j.ijgfs.2021.100386
  4. Zahorulko, A., Cherevko, O., Zagorulko, A., Yancheva, M., Budnyk, N., Nakonechna, Y., Oliynyk, N., Novgorodska, N. (2021). Design of an apparatus for low-temperature processing of meat delicacies. Eastern-European Journal of Enterprise Technologies, 5 (11 (113)), 6–12. doi: https://doi.org/10.15587/1729-4061.2021.240675
  5. Pap, N., Fidelis, M., Azevedo, L., do Carmo, M. A. V., Wang, D., Mocan, A., Pereira, E. P. R. et al. (2021). Berry polyphenols and human health: evidence of antioxidant, anti-inflammatory, microbiota modulation, and cell-protecting effects. Current Opinion in Food Science, 42, 167–186. doi: https://doi.org/10.1016/j.cofs.2021.06.003
  6. McBey, D., Watts, D., Johnstone, A. M. (2019). Nudging, formulating new products, and the lifecourse: A qualitative assessment of the viability of three methods for reducing Scottish meat consumption for health, ethical, and environmental reasons. Appetite, 142, 104349. doi: https://doi.org/10.1016/j.appet.2019.104349
  7. Mykhailov, V., Zahorulko, A., Zagorulko, A., Liashenko, B., Dudnyk, S. (2021). Method for producing fruit paste using innovative equipment. Acta Innovations, 39, 15–21. doi: https://doi.org/10.32933/actainnovations.39.2
  8. Altenburg, D., Spruyt, A. (2022). Predicting meat consumption from concurrent, automatic appraisals: Introducing nuance to product appraisals. Appetite, 170, 105847. doi: https://doi.org/10.1016/j.appet.2021.105847
  9. Ramos-Diaz, J. M., Kantanen, K., Edelmann, J. M., Jouppila, K., Sontag-Strohm, T., Piironen, V. (2022). Functionality of oat fiber concentrate and faba bean protein concentrate in plant-based substitutes for minced meat. Current Research in Food Science, 5, 858–867. doi: https://doi.org/10.1016/j.crfs.2022.04.010
  10. Kiptelaya, L., Zagorulko, A., Zagorulko, A. (2015). Improvement of equipment for manufacture of vegetable convenience foods. Eastern-European Journal of Enterprise Technologies, 2 (10 (74)), 4–8. doi: https://doi.org/10.15587/1729-4061.2015.39455
  11. Sosa-Morales, M. E., Orzuna-Espíritu, R., Vélez-Ruiz, J. F. (2006). Mass, thermal and quality aspects of deep-fat frying of pork meat. Journal of Food Engineering, 77 (3), 731–738. doi: https://doi.org/10.1016/j.jfoodeng.2005.07.033
  12. Rocca-Poliméni, R., Zárate Vilet, N., Roux, S., Bailleul, J.-L., Broyart, B. (2019). Continuous measurement of contact heat flux during minced meat grilling. Journal of Food Engineering, 242, 163–171. doi: https://doi.org/10.1016/j.jfoodeng.2018.08.032
  13. Zahorulko, A., Zagorulko, A., Liashenko, B., Mikhaylov, V., Budnyk, N., Kainash, A., Bondar, M. et al. (2022). Development of apparatus for frying semi-finished meat cut. Eastern-European Journal of Enterprise Technologies, 3 (11 (117)), 69–76. doi: https://doi.org/10.15587/1729-4061.2022.259433
  14. Janardhanan, R., Huerta-Leidenz, N., Ibañez, F. C., Beriain, M. J. (2023). High-pressure processing and sous-vide cooking effects on physicochemical properties of meat-based, plant-based and hybrid patties. LWT, 173, 114273. doi: https://doi.org/10.1016/j.lwt.2022.114273
  15. Zahorulko, A., Zagorulko, A., Kasabova, K., Liashenko, B., Postadzhiev, A., Sashnova, M. (2022). Improving a tempering machine for confectionery masses. Eastern-European Journal of Enterprise Technologies, 2 (11 (116)), 6–11. doi: https://doi.org/10.15587/1729-4061.2022.254873
  16. Kasiyanchuk, V. D. (2013). Sukhyi produkt topinambura - efektyvnyi napivfabrykat dlia vyrobnytstva produktsiyi likuvalno-profilaktychnoho pryznachennia. Halytskyi likarskyi visnyk, 21 (3), 103–104. Available at: http://nbuv.gov.ua/UJRN/glv_2014_21_3_41
  17. Telezhenko, L. N., Bezusov, A. T. (2004). Biologicheski aktivnye veschestva fruktov i ovoschey i ikh sokhranenie pri pererabotke. Odessa: «Optimum», 268.
  18. Yudina, T., Nazarenko, I. (2016). Technological parameters and modes of getting mashed zucchini with specified functional and technological properties. Pratsi TDATU, 1 (16), 142–149. Available at: http://elibrary.donnuet.edu.ua/84/1/Yud%D1%96na_article_23_02_2016.pdf.pdf
  19. Afoakwah, N. A., Dong, Y., Zhao, Y., Xiong, Z., Owusu, J., Wang, Y., Zhang, J. (2015). Characterization of Jerusalem artichoke (Helianthus tuberosus L.) powder and its application in emulsion-type sausage. LWT - Food Science and Technology, 64 (1), 74–81. doi: https://doi.org/10.1016/j.lwt.2015.05.030
  20. Zhu, Y., Guo, L., Tang, W., Yang, Q. (2020). Beneficial effects of Jerusalem artichoke powder and olive oil as animal fat replacers and natural healthy compound sources in Harbin dry sausages. Poultry Science, 99 (12), 7147–7158. doi: https://doi.org/10.1016/j.psj.2020.08.058
  21. Babanov, I., Mikhaylov, V., Shevchenko, A., Mikhaylova, S. (2018). Perspective of roasting method of culinary products with electro-contact heat treatment. Food Industry, 23, 62–66. doi: https://doi.org/10.24263/2225-2916-2018-23-11
Improving a technique for making fried meat chopped semi-finished products in functionally closed environments with the addition of blended dried semi-finished product

Downloads

Published

2023-10-31

How to Cite

Zahorulko, A., Zagorulko, A., Mikhaylov, V., & Liashenko, B. (2023). Improving a technique for making fried meat chopped semi-finished products in functionally closed environments with the addition of blended dried semi-finished product. Eastern-European Journal of Enterprise Technologies, 5(11 (125), 6–15. https://doi.org/10.15587/1729-4061.2023.290134

Issue

Section

Technology and Equipment of Food Production