Ensuring fire safety: compliance tests for the use of polystyrene foam in facades systems

Authors

DOI:

https://doi.org/10.15587/1729-4061.2024.306727

Keywords:

fire safety, facade systems, building products, polystyrene foam, construction industry, flammability

Abstract

Ensuring fire safety is the most important thing in the construction industry, especially when it comes to facade materials. The inherent flammability of polystyrene foam poses significant safety concerns, especially when integrated into facade systems. Therefore, the main focus is on meeting the strict flammability requirements set for construction products, which are assessed by applying rigorous test procedures.

This study focuses on the fire resistance testing of a facade system using EPS 70 with graphite additives. The system has been evaluated according to the strict DIN 4102-20 standards. Tests were conducted under real-world conditions to gain insight into the performance of the EPS 70 in real-world fire scenarios. Temperature measurements were taken at various points in the facade system, including at least 3.5 meters above the combustion chamber. The results showed that the temperature does not exceed 500 °C, so it is possible to quantify the thermal properties of the material and the ability to prevent the vertical spread of fire. After the tests, detailed post-test inspections were carried out to evaluate the internal flame propagation after removing the top layer of plaster. The study confirms that polystyrene foam EPS 70 with graphite additives meets the fire safety requirements of DIN 4102-20, which suggests that it can be used more widely in building facades to improve fire safety in residential and commercial buildings. The study highlights the importance of adhering to installation standards, emphasizing the need for accurate installation practices. It also encourages the development of new composite materials with similar or improved fire safety properties, laying the foundation for further innovations in fire-resistant materials

Supporting Agency

  • We would like to express our gratitude to the Polystyrene Foam Association for their cooperation and support throughout the preparation of this article. Their valuable insights and input have greatly enhanced the content presented here.

Author Biographies

Ritoldas Šukys, Vilnius Gediminas Technical University (Vilnius TECH)

Doctor of Technological Science, Associate Professor, Head of Department

Department of Building Materials and Fire Safety

Aušra Stankiuvienė, Vilnius Gediminas Technical University (Vilnius TECH)

Doctor of Technological Science, Assistant Professor

Department of Building Materials and Fire Safety

Serhiy Stas, National University of Civil Protection of Ukraine

Doctor of Technical Sciences, Professor

Department of Civil Defense Equipment and Tools

Saulius Vytautas Skrodenis, Polystyrene Foam Association

Master of Technological Science

Oleksandr Tyshchenko, Cherkasy Institute of Fire Safety named after Chornobyl Heroes of the National University of Civil Defence of Ukraine

Doctor of Technical Sciences, Chief Researcher

References

  1. Alekhin, V. N., Sharovarova, E. P., Budarin, A. M. (2018). Facade Structures for Energy-efficient Buildings. IOP Conference Series: Materials Science and Engineering, 463, 042051. https://doi.org/10.1088/1757-899x/463/4/042051
  2. Junaid, M. F., Rehman, Z. ur, Čekon, M., Čurpek, J., Farooq, R., Cui, H., Khan, I. (2021). Inorganic phase change materials in thermal energy storage: A review on perspectives and technological advances in building applications. Energy and Buildings, 252, 111443. https://doi.org/10.1016/j.enbuild.2021.111443
  3. Directive 2010/31/EU of the European Parliament and of the Council of 19 May 2010 on the energy performance of buildings. Official website of the European Union. Available at: https://eur-lex.europa.eu/eli/dir/2010/31/oj
  4. Guillaume, E., Dréan, V., Girardin, B., Koohkan, M., Fateh, T. (2019). Reconstruction of Grenfell Tower fire. Part 2: A numerical investigation of the fire propagation and behaviour from the initial apartment to the façade. Fire and Materials, 44 (1), 15–34. https://doi.org/10.1002/fam.2765
  5. Cook, N., Herath, S., Kerr, S.-M. (2023). Suburban densification: unpacking the misalignment between resident demand and investor-driven supply of multi-unit housing in Sydney, Australia. Australian Planner, 59 (1), 26–38. https://doi.org/10.1080/07293682.2023.2197604
  6. Zhou, B., Yoshioka, H., Noguchi, T., Wang, K., Huang, X. (2021). Fire Performance of EPS ETICS Facade: Effect of Test Scale and Masonry Cover. Fire Technology, 59 (1), 95–116. https://doi.org/10.1007/s10694-021-01195-x
  7. Niziurska, M., Wieczorek, M., Borkowicz, K. (2022). Fire Safety of External Thermal Insulation Systems (ETICS) in the Aspect of Sustainable Use of Natural Resources. Sustainability, 14 (3), 1224. https://doi.org/10.3390/su14031224
  8. Bonner, M., Rein, G. (2018). Flammability and multi-objective performance of building façades: Towards optimum design. International journal of high-rise buildings, 7 (4), 363–374. https://doi.org/10.21022/IJHRB.2018.7.4.363
  9. McLaggan, M. S., Hidalgo, J. P., Carrascal, J., Heitzmann, M. T., Osorio, A. F., Torero, J. L. (2021). Flammability trends for a comprehensive array of cladding materials. Fire Safety Journal, 120, 103133. https://doi.org/10.1016/j.firesaf.2020.103133
  10. McLaggan, M. S., Hidalgo, J. P., Osorio, A. F., Heitzmann, M. T., Carrascal, J., Lange, D. et al. (2021). Towards a better understanding of fire performance assessment of façade systems: Current situation and a proposed new assessment framework. Construction and Building Materials, 300, 124301. https://doi.org/10.1016/j.conbuildmat.2021.124301
  11. Development of a European approach to assess the fire performance of facades (2018). European Commission. https://doi.org/10.2873/954759
  12. Anderson, J., Boström, L., Chiva, R., Guillaume, E., Colwell, S., Hofmann, A., Tóth, P. (2020). European approach to assess the fire performance of façades. Fire and Materials, 45 (5), 598–608. https://doi.org/10.1002/fam.2878
  13. Šukys, R., Skrodenis, S. V., Stankiuvienė, A., Ignatavičius, Č. (2022). The fire impact assessment of facade system. Materialy XII Mizhnarodnoi naukovo-praktychnoi konferentsiyi «Teoriya i praktyka hasinnia pozhezh ta likvidatsiyi nadzvychainykh sytuatsiy». Cherkasy: ChIPB im. Heroiv Chornobylia NUTsZ Ukrainy. 198–202. Available at: https://nuczu.edu.ua/images/topmenu/science/konferentsii/2022/6.pdf
  14. Zhou, B., Yoshioka, H., Noguchi, T., Ando, T. (2018). Experimental study of expanded polystyrene (EPS) External Thermal Insulation Composite Systems (ETICS) masonery façade reaction-to-fire performance. Thermal Science and Engineering Progress, 8, 83–92. https://doi.org/10.1016/j.tsep.2018.08.002
  15. Zhou, B., Yoshioka, H., Noguchi, T., Wang, K., Huang, X. (2021). Upward Fire Spread Rate Over Real-Scale EPS ETICS Façades. Fire Technology, 57 (4), 2007–2024. https://doi.org/10.1007/s10694-021-01103-3
  16. Agarwal, G., Wang, Y., Dorofeev, S. (2020). Fire performance evaluation of cladding wall assemblies using the 16‐ft high parallel panel test method of ANSI/FM 4880. Fire and Materials, 45 (5), 609–623. https://doi.org/10.1002/fam.2852
  17. Zhang, M., Wang, Y., Li, M., Gou, F., Sun, J. (2023). Experimental investigation of downward discrete flame spread of the thermoplastic material in exterior insulation walls: melt-flowing and -dripping. Fire Safety Journal, 136, 103754. https://doi.org/10.1016/j.firesaf.2023.103754
  18. Li, Y., Wang, Z., Huang, X. (2022). An exploration of equivalent scenarios for building facade fire standard tests. Journal of Building Engineering, 52, 104399. https://doi.org/10.1016/j.jobe.2022.104399
  19. Anderson, J., Boström, L., Jansson McNamee, R., Milovanović, B. (2017). Modeling of fire exposure in facade fire testing. Fire and Materials, 42 (5), 475–483. https://doi.org/10.1002/fam.2485
  20. DIN 4102-20. Fire Behavior of Building Materials and Elements. Part 20: Specific verification of the fire behavior of the cladding for exterior walls.
Ensuring fire safety: compliance tests for the use of polystyrene foam in facades systems

Downloads

Published

2024-06-28

How to Cite

Šukys, R., Stankiuvienė, A., Stas, S., Skrodenis, S. V., & Tyshchenko, O. (2024). Ensuring fire safety: compliance tests for the use of polystyrene foam in facades systems. Eastern-European Journal of Enterprise Technologies, 3(10 (129), 33–41. https://doi.org/10.15587/1729-4061.2024.306727