Synthesis of NiCrAlY nano-scale powder by high-energy ball milling process for thermal spray coating application

Authors

DOI:

https://doi.org/10.15587/1729-4061.2024.307040

Keywords:

coating, high-velocity oxygen fuel (HVOF), NiCrAlY, nano-scale powder, high-energy ball milling

Abstract

These days, during the issues of climate change, there has been a shift in the energy industry from using fossil fuels to more environmentally friendly fuels such as biomass fuels. Biomass fuel is considered CO2 neutral because the carbon produced during combustion in the form of CO2 emissions can be used for new plant growth. However, besides the advantages of using biomass fuel, a problem arises when biomass fuel contains a high concentration of corrosive agents, which can be released along with hot fuel gas. These corrosive agents can damage the boiler components. Coating technology is one of the solutions to protect components that work at high temperatures against the corrosion threat. One type of coating that can be used in high-temperature applications is NiCrAlY coating by the high-velocity oxide (HVOF) process. One interesting topic that people are developing is using nano-scale coating to increase the coating’s resistance against hot corrosion and cracking. Nano-scale powder feedstock is needed to produce nano-scale coating material. In this research, top-down method is used to synthesis nano-scale powder. One of top down method, the high-energy ball milling processs, is a promising method to synthesize nano-scale powder material. Therefore, in this research, the ball milling process is used to prepare nano-scale product. The results showed that this method was successful to make the nano-scale powder. The nano-scale powder was characterized by several methods to investigate the morphology and properties of the powders. However, there are still many challenges in producing nano-scale powder that meets HVOF feedstock powder requirements. In the long run, it is expected that this research can answer those challenges so that at the end, the good quality of nano-scale powder can be achieved

Author Biographies

Irma Pratiwi, Institut Teknologi Bandung

Doctoral Student of Materials Engineering Program

Department of Materials Science and Engineering

Husaini Ardy, Institut Teknologi Bandung

Professor of Materials Engineering

Department of Materials Science and Engineering

Budi Prawara, National Research and Innovation Agency

Head of Electronics and Informatics Research Organization (BRIN)

Raden Dadan Ramdan, Institut Teknologi Bandung

Lecturer of Materials Engineering

Department of Materials Science and Engineering

Fahdzi Muttaqien, Institut Teknologi Bandung

Lecturer of Computational Science

Department of Physics

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Synthesis of NiCrAlY nano-scale powder by high-energy ball milling process for thermal spray coating application

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Published

2024-06-28

How to Cite

Pratiwi, I., Ardy, H., Prawara, B., Ramdan, R. D., & Muttaqien, F. (2024). Synthesis of NiCrAlY nano-scale powder by high-energy ball milling process for thermal spray coating application. Eastern-European Journal of Enterprise Technologies, 3(12 (129), 56–61. https://doi.org/10.15587/1729-4061.2024.307040

Issue

Vol. 3 No. 12 (129) (2024): Materials Science

Section

Materials Science

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Copyright (c) 2024 Irma Pratiwi, Husaini Ardy, Budi Prawara, Raden Dadan Ramdan, Fahdzi Muttaqien

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