Estimating the influence of the rigidity of support assemblies on the resonance phenomena and the vibration state of a hydraulic unit

Authors

DOI:

https://doi.org/10.15587/1729-4061.2024.316778

Keywords:

umbrella-type hydrogenerator, rotor, vibration, stiffness, critical rotation frequency, three-dimensional computation, flexibility of hydrogenerator supports, hydrogenerator crosshead

Abstract

Many factors affect the vibration of the hydraulic unit, including the natural oscillation frequencies of the structural elements, which in some cases may contribute to an increase in vibration because of the occurrence of resonance phenomena.

In this work, the case of design optimization of the support assemblies of the shaft pipeline of the hydrogenerator-motor was considered, installed at HSPP during its reconstruction in order to improve vibration parameters. The effect of increasing the stiffness of the upper crosspiece and reducing the weight of the rotating parts on the value of the first and second critical rotation frequencies was analyzed. Based on the results of computations, operability of the proposed new reinforced structure of the upper crosspiece of the hydrogenerator-motor with increased rigidity was confirmed. Using this design could increase the first critical rotation frequency from 9 Hz (540 rpm) to 17.6 Hz (1056 rpm). This would lead to the avoidance of resonance phenomena caused by the proximity of the first critical rotation frequency of the rotor to the rated rotation frequency (600 rpm).

The computations were performed in a three-dimensional setting in two stages for each of the considered design cases. At the first stage, the supporting elements rigidity of the shaft line of the hydrogenerator-motor were studied by determining the structural element elastic deformations when it was loaded by a transverse force. At the second stage, these determined stiffnesses of the support elements were used as input data for calculating the critical rotation frequencies of the hydraulic unit rotor

Author Biographies

Oleksii Tretiak, National Aerospace University "Kharkiv Aviation Institute"

Doctor of Technical Sciences, Associate Professor

Department of Aerohydrodynamics

Anton Kovryga, JSC “Ukrainian Energy Machines”

PhD Student

Stanislav Kravchenko, National Aerospace University "Kharkiv Aviation Institute"

PhD Student

Department of Aerohydrodynamics

Denys Shpitalnyi, National Aerospace University "Kharkiv Aviation Institute"

PhD Student

Department of Aerohydrodynamics

Anton Zhukov, Limited Liability Company "Kharkov Electric Machine-Building Plant"

PhD Student

Serhii Serhiienko, Limited Liability Company "Kharkov Electric Machine-Building Plant"

PhD Student

Mariia Arefieva, Private Institution of General Secondary Education "Kharkiv Lyceum "IT STEP SCHOOL Kharkiv"

PhD Student

Nataliia Penkovska, National Aerospace University "Kharkiv Aviation Institute"

PhD Student

Department of Aerohydrodynamics

Andrii Madonych, LLC SkyUp Airlines

PhD Student

References

  1. Lei, Y., Lin, J., He, Z., Zuo, M. J. (2013). A review on empirical mode decomposition in fault diagnosis of rotating machinery. Mechanical Systems and Signal Processing, 35 (1-2), 108–126. https://doi.org/10.1016/j.ymssp.2012.09.015
  2. Melfi, M. J., Umans, S. D. (2023). DC machines. Encyclopedia of Electrical and Electronic Power Engineering, 264–279. https://doi.org/10.1016/b978-0-12-821204-2.00005-2
  3. Werner, U. (2024). Active vibration control for rotating machines with current-controlled electrodynamic actuators and velocity feedback of the machine feet based on a generalized mathematical formulation. Control Theory and Technology. https://doi.org/10.1007/s11768-024-00230-w
  4. Tan, X., Deng, P., Chen, W., Zucca, S., Berruti, T. M., Wang, T., He, H. (2024). Parametric instability analysis of rotors under anisotropic boundary conditions. International Journal of Mechanical Sciences, 284, 109739. https://doi.org/10.1016/j.ijmecsci.2024.109739
  5. Gerling, D. (2014). DC-Machines. Electrical Machines, 37–88. https://doi.org/10.1007/978-3-642-17584-8_2
  6. Mollet, Y., Barbierato, G., Gyselinck, J. (2016). Finite-element and magnetic-equivalent-circuit modelling of brushed wound-field DC machines with cross-saturation. 2016 XXII International Conference on Electrical Machines (ICEM), 350–356. https://doi.org/10.1109/icelmach.2016.7732550
  7. Zhang, H., Wang, L., Wang, A. (2023). Vibration response analysis of gas generator rotor system with squeeze film damper based on dynamic similarity. Results in Engineering, 20, 101618. https://doi.org/10.1016/j.rineng.2023.101618
  8. Sukma Nugraha, A., Djunaedi, I., Alam, H. S. (2015). Evaluation of Critical Speed of the Rotor Generator System Based on ANSYS. Applied Mechanics and Materials, 799-800, 625–628. https://doi.org/10.4028/www.scientific.net/amm.799-800.625
  9. Subbiah, R., Littleton, J. E. (2018). Rotor and Structural Dynamics of Turbomachinery. In Applied Condition Monitoring. Springer International Publishing. https://doi.org/10.1007/978-3-319-73296-1 1
  10. Lang, X., Nilsson, H., Mao, W. (2024). Analysis of hydropower plant guide bearing vibrations by machine learning based identification of steady operations. Renewable Energy, 236, 121463. https://doi.org/10.1016/j.renene.2024.121463
  11. Ohashi, H. (2016). Vibration and Oscillation of Hydraulic Machinery. Routledge. https://doi.org/10.4324/9781315235097
  12. Zhang, W., He, Y.-L., Xu, M.-X., Zheng, W.-J., Sun, K., Wang, H.-P., Gerada, D. (2022). A comprehensive study on stator vibrations in synchronous generators considering both single and combined SAGE cases. International Journal of Electrical Power & Energy Systems, 143, 108490. https://doi.org/10.1016/j.ijepes.2022.108490
  13. Pérez, N., Rodríguez, C. (2021). Vertical rotor model with hydrodynamic journal bearings. Engineering Failure Analysis, 119, 104964. https://doi.org/10.1016/j.engfailanal.2020.104964
Estimating the influence of the rigidity of support assemblies on the resonance phenomena and the vibration state of a hydraulic unit

Downloads

Published

2024-12-27

How to Cite

Tretiak, O., Kovryga, A., Kravchenko, S., Shpitalnyi, D., Zhukov, A., Serhiienko, S., Arefieva, M., Penkovska, N., & Madonych, A. (2024). Estimating the influence of the rigidity of support assemblies on the resonance phenomena and the vibration state of a hydraulic unit. Eastern-European Journal of Enterprise Technologies, 6(7 (132), 53–64. https://doi.org/10.15587/1729-4061.2024.316778

Issue

Section

Applied mechanics