Development of a grinder-miller with rolling working bodies for small farms

Authors

DOI:

https://doi.org/10.15587/1729-4061.2025.342305

Keywords:

grinder-miller, interroller gap, productivity, required power, roll rotation frequency

Abstract

In sandy soils, skin resistance efficiency is critical, as it governs load capacity, settlement, and foundation cost. This study investigates pile foundations with directional surface asperities embedded in uniform sand to clarify the limited knowledge of how asperity orientation (cranial vs. caudal), geometric ratio (/ H), and pile diameter affect axial load transfer. Experimental tests were conducted on steel piles with diameters of 10, 12, and 15.85 mm under smooth, cranial, and caudal conditions with / H ratios of 20, 26.67, and 33.33. Axial compression tests following ASTM D1143-20 in controlled dry sand provided ultimate load and shaft resistance data, validated by one-way ANOVA. The results show that cranial asperities consistently outperformed other surfaces, with the Cr / H 20 configuration on the 15.85 mm pile reaching 0.368 kN, a 392.51% increase over smooth piles, while caudal asperities achieved only 134.30%. Cranial asperities also mobilized shaft resistance more uniformly along the pile, reducing end-bearing reliance. This performance is explained by stronger passive interaction at the pile-soil interface, which raises normal stress and friction mobilization. The distinctive feature of this research is the identification of the / H ratio as a measurable design parameter, with / H = 20 found to be optimal, in contrast to previous studies that described roughness only qualitatively. The findings demonstrate practical potential for applying cranial asperity designs in pile foundations for light- to medium-scale infrastructure on sandy soils, such as bridges, wharves, and transmission towers, enabling shorter or fewer piles without compromising safety while improving cost efficiency and geotechnical performance

Author Biographies

Tokhtar Abilzhanuly, Scientific Production Center of Agricultural Engineering

Doctor of Technical Sciences, Professor

Laboratory of Innovative Equipment for Animal Husbandry

Ruslan Iskakov, S.Seifullin Kazakh Agrotechnical Research University

PhD, Associate Professor

Department of Technological Machines and Equipment

Daniyar Abilzhanov, Scientific Production Center of Agricultural Engineering

PhD, Leading Researcher

Alexandr Gulyarenko, S.Seifullin Kazakh Agrotechnical Research University

PhD, Associate Professor

Department of Standardization, Metrology and Certification

Olzhas Seipataliyev, Scientific Production Center of Agricultural Engineering

Leading Researcher

Nurakhmet Khamitov, Kazakh National Agrarian Research University

Candidate of Technical Sciences, Senior Lecturer

Department of Agrarian Technique and Engineering Mechanics

References

  1. Morozov, N. (2023). Directions for the Development of Technical Progress in Animal Husbandry. XV International Scientific Conference “INTERAGROMASH 2022,” 414–424. https://doi.org/10.1007/978-3-031-21432-5_42
  2. Abilzhanuly, T., Iskakov, R., Abilzhanov, D., Darkhan, O. (2023). Determination of the average size of preliminary grinded wet feed particles in hammer grinders. Eastern-European Journal of Enterprise Technologies, 1 (1 (121)), 34–43. https://doi.org/10.15587/1729-4061.2023.268519
  3. Iskakov, R., Gulyarenko, A. (2025). Grinding and Mixing Uniformity in a Feed Preparation Device with Four-Sided Jagged Hammers and Impact-Mixing Mechanisms. AgriEngineering, 7 (6), 183. https://doi.org/10.3390/agriengineering7060183
  4. Iskakov, R., Sugirbay, A. (2023). Technologies for the Rational Use of Animal Waste: A Review. Sustainability, 15 (3), 2278. https://doi.org/10.3390/su15032278
  5. Roller grain crusher of the M series. Available at: https://kazagrotech.kz/katalog/selskohozyajstvennaya-tehnika/plyuschilki-i-drobilka/plyuschilki-valcovye-romill
  6. Li, Y.-W., Zhao, L.-L., Hu, E.-Y., Yang, K.-K., He, J.-F., Jiang, H.-S., Hou, Q.-F. (2019). Laboratory-scale validation of a DEM model of a toothed double-roll crusher and numerical studies. Powder Technology, 356, 60–72. https://doi.org/10.1016/j.powtec.2019.08.010
  7. Thivierge, A., Bouchard, J., Desbiens, A. (2021). Modelling the product mass flow rate of high-pressure grinding rolls. IFAC-PapersOnLine, 54 (11), 127–132. https://doi.org/10.1016/j.ifacol.2021.10.062
  8. Wu, S., Wang, S., Wang, G., Fan, L., Guo, J., Liu, Z. et al. (2024). Study on productivity of eccentric roll crusher based on theory and experiment. Minerals Engineering, 206, 108500. https://doi.org/10.1016/j.mineng.2023.108500
  9. Rodriguez, V. A., Campos, T. M., Barrios, G. K. P., Bueno, G., Tavares, L. M. (2023). A Hybrid PBM-DEM Model of High-Pressure Grinding Rolls Applied to Iron Ore Pellet Feed Pressing. KONA Powder and Particle Journal, 40, 262–276. https://doi.org/10.14356/kona.2023011
  10. Ciężkowski, P., Maciejewski, J., Bąk, S. (2017). Analysis of Energy Consumption of Crushing Processes – Comparison of One-Stage and Two-Stage Processes. Studia Geotechnica et Mechanica, 39 (2), 17–24. https://doi.org/10.1515/sgem-2017-0012
  11. El Ghobashy, H., Shaban, Y., Okasha, M., El-Reheem, S. A., Abdelgawad, M., Ibrahim, R. et al. (2023). Development and evaluation of a dual-purpose machine for chopping and crushing forage crops. Heliyon, 9 (4), e15460. https://doi.org/10.1016/j.heliyon.2023.e15460
  12. Savoie, P., Rotz, C. A., Bucholtz, H. F., Brook, R. C. (1982). Hay Harvesting System Losses and Drying Rates. Transactions of the ASAE, 25 (3), 0581–0585. https://doi.org/10.13031/2013.33576
  13. Tumuluru, J. S., Tabil, L. G., Song, Y., Iroba, K. L., Meda, V. (2014). Grinding energy and physical properties of chopped and hammer-milled barley, wheat, oat, and canola straws. Biomass and Bioenergy, 60, 58–67. https://doi.org/10.1016/j.biombioe.2013.10.011
  14. Rashidi, S., Rajamani, R. K., Fuerstenau, D. W. (2017). A Review of the Modeling of High Pressure Grinding Rolls. KONA Powder and Particle Journal, 34, 125–140. https://doi.org/10.14356/kona.2017017
  15. Moiceanu, G., Paraschiv, G., Voicu, G., Dinca, M., Negoita, O., Chitoiu, M., Tudor, P. (2019). Energy Consumption at Size Reduction of Lignocellulose Biomass for Bioenergy. Sustainability, 11 (9), 2477. https://doi.org/10.3390/su11092477
  16. Ebbing, M. A., Yacoubi, N., Naranjo, V., Sitzmann, W., Schedle, K., Gierus, M. (2022). Towards Large Particle Size in Compound Feed: Using Expander Conditioning Prior to Pelleting Improves Pellet Quality and Growth Performance of Broilers. Animals, 12 (19), 2707. https://doi.org/10.3390/ani12192707
  17. Cleary, P. W., Delaney, G. W., Sinnott, M. D., Cummins, S. J., Morrison, R. D. (2020). Advanced comminution modelling: Part 1 – Crushers. Applied Mathematical Modelling, 88, 238–265. https://doi.org/10.1016/j.apm.2020.06.049
  18. Savinykh, P., Aleshkin, A., Isupov, A., Kipriyanov, F., Skhlyaev, V. (2023). Modelling and calculation of stumulated oscillation for a crushing plant with vibration. E3S Web of Conferences, 383, 04071. https://doi.org/10.1051/e3sconf/202338304071
  19. M900 Crusher. Available at: https://dozaagro.com/oborudovanie/pluschenie/valtsovye/plyushchilka-m900/
  20. Al-Rabadi, G. (2013). Influence of hammer mill screen size on processing parameters and starch enrichment in milled sorghum. Cereal Research Communications, 41 (3), 493–499. https://doi.org/10.1556/crc.2013.0016
  21. Al-Eid, M., Qabatty, A., Kubaisi, R., Jaafar, A. A. K. (2025). Optimization of key operating parameters to enhance performance and energy efficiency of a hammer mill for corn grinding. Discover Applied Sciences, 7 (6). https://doi.org/10.1007/s42452-025-07263-z
  22. Abilzhanov, D. T. (2002). Development of a universal feed preparation unit for peasant and private subsidiary farms. Almaty, 30.
Development of a grinder-miller with rolling working bodies for small farms

Downloads

Published

2025-10-30

How to Cite

Abilzhanuly, T., Iskakov, R., Abilzhanov, D., Gulyarenko, A., Seipataliyev, O., & Khamitov, N. (2025). Development of a grinder-miller with rolling working bodies for small farms. Eastern-European Journal of Enterprise Technologies, 5(1 (137), 102–110. https://doi.org/10.15587/1729-4061.2025.342305

Issue

Section

Engineering technological systems