The method of automatic determination of arc sizing machining process stability
DOI:
https://doi.org/10.15587/1729-4061.2015.36226Keywords:
arc voltage, arc zone, process stability, arc sizing machiningAbstract
The concept of process stability of arc sizing machining on electrical-discharge machines is discussed and some of the results of our research in this area are given in the paper. The main purpose of the study is to develop and validate the automatic method for determining the stability of the process under consideration. Dependencies, which determine the affiliation of the instantaneous values of the arc voltage with arc zones are given. The values of the obtained coefficients allow to judge the state of the process and, consequently, control it.
Using modern electrical discharge machining control systems allows to process materials with higher energy efficiency and less resource consumption.
A solution to the problem of finding the arc sizing machining process stability is proposed in the paper.
The present method allows to automate the process of finding and maintaining the tool electrode feed rate in the near-to-quasi-optimal zone by the process performance.
The research results can be used by designers in the field of tool electrode feed automation during electrical discharge machining of metals.
References
- Nosulenko, V. I. (2005). Razmernaya obrabotka metallov elektricheskoy dugoy. Elektronnaya obrabotka materialov, 1, 8–17.
- Gutkin B. G. (1971) Avtomatizatsiya elektroerozionnykh stankov. Lviv: Mashinostroyeniye, 160.
- Nosulenko, V. I., Sisa, O. F. (2006). Stalist protsesu rozmirnoyi obrobky metaliv elektrychnoyu duhoyu ne profilovanym elektrodom. Zbirnyk naukovykh prats KNTU, 15, 148–153.
- Bokov, V. M., Sisa, O. F. (2013). Obroblyuvanist materialiv elektrychnoyu duhoyu : monohrafiya, Kirovohr. nats. tekhn. un-t., Kirovohrad, Imeks, 172.
- Sobinov, O. H. (2006). Modelyuvannya shvydkosti znimannya materialu pry tekhnolohichnomu protsesi rozmirnoyi obrobky duhoyu. Zbirnyk naukovykh prats KNTU, 17, 247–252.
- Savelenko, G. V. (2013). Obosnovaniye algoritma raboty ekstremalnogo regulyatora podachi elektroda-instrumenta na stankakh razmernoy obrabotki dugoy. Avtomatizirovannoye proyektirovaniye v mashinostroyenii. Novokuznetsk: Izdatelskiy tsentr SibGIU, 115–122
- Finkelnburg, V., Mekker, G. (1961). Elektricheskiye dugi i termicheskaya plazma, Мoscow, 371.
- Nosulenko, V. I. (2006). O fizicheskoy prirode, ob obshchem i otlichiyakh, tekhnologicheskikh vozmozhnostyakh elektricheskikh razryadov i klassifikatsii sposobov elektrorazryadnoy obrabotki metallov. Elektronnaya obrabotka materialov, 1, 4–14.
- Pokhodnya, I. K., Gorpenyuk, V. N., Milicheno, S. S (1990). Metallurgiya dugovoy svarki: Protsessy v duge i plavleniye elektrodov, Kiyev: Nauk. Dumka, 224.
- Khrenov, K. K. (1949). Elektricheskaya svarochnaya duga, Moscow; Kiev: Mashgiz, 204.
- Lankin, Yu. N. (2011). Pokazateli stabilnosti protsessa dugovoy svarki plavyashchim elektrodom, Avtomat. svarka, 1, 7–15.
- Orlov, A. I. (2004). Matematika sluchaya: Veroyatnost i statistika – osnovnyye fakty: ucheb, posobiye. Moscow: MZ-Press, 110.
- Shafranskiy, L. G., Orlov, L. N., Abrashin, A. V. (1972). Otsenka ustoychivosti dugi peremennogo toka, Avtomat. svarka, 4, 18–19.
- Yazovskikh, V. M., Belenkiy, V. Ya., Krivonosova, Ye. A. (1996). Metod otsenki stabilnosti goreniya dugi: pat. 2063316 Ros. Federatsiya: MPK V 23 K 31/12, V 23 K 9/073; zayavitel i patentoobladatel Permskiy gos. tekhn. univ-t., №94037567/08; zayavl. 07.10.1994; opubl. 10.07.1996
- Yazovskikh, V. M., Shumyakov, V. I., Boronenkov, V. N. (1998). Estimation of the welding electrodes quality by the computer analyses of oscillograms of welding current and voltage, Proc. Of the 8th Intern. conf. “Computer technology in welding”,Paris, 10.
- Yazovskikh, V. M., Belenkiy, V. Ya., Krotov, L. N., Letugin, I. Yu. (1997). Metodika otsenki stabilnosti goreniya svarochnoy dugi toka, Svaroch. pr-vo, 4, 18–20.
- Yermolayev, Yu. O. (2011). Modernizatsiya elektromekhanichnoyi chastyny pryvoda podachi elektroeroziynoho verstata dlya rozmirnoyi obrobky duhoyu. Zvit pro NDR. KNTU, № derzhreyestratsiyi 0111U007656. Kirovohrad, 34.
- Yermolayev, Yu. O., Savelenko, H. V. (2004). Rozrobka SAU elektromekhanichnoho pryvodu verstata typu “DUHA” na bazi “ESHYM–1”. Zbirnyk naukovykh prats KNTU, 15, 270–273.
- Savelenko, H. V., Yermolayev, Yu. O. (2014). Doslidzhennya robochoho protsesu rozmirnoyi obrobky duhoyu na verstati z elektromekhanichnym pryvodom. Kompyuterno-intehrovani tekhnolohiyi: osvita, nauka, vyrobnytstvo. Naukovyy zhurnal, Lutsk, vydavnytstvo LNTU, 14, 164–169.
- Yermolayev, Yu. O., Velykyy, P. M., Savelenko, H. V. (2007). Doslidzhennya SAU protsesu ROD na verstati z elektromekhanichnym pryvodom. I. Osnovni faktory, shcho vplyvayut na protses. Zbirnyk naukovykh prats KNTU, Kirovohrad: KNTU, 19, 270–273
- POR P. D. R. ARM Cortex-M4 32b MCU+ FPU, 225DMIPS, up to 2MB Flash/256+ 4KB RAM, USB OTG HS/FS, Ethernet, 17 TIMs, 3 ADCs, 20 comm. interfaces, camera & LCD-TFT. [Computer software] (2014). Available at: http://www.st.com/web/en/resource/technical/document/datasheet/DM00071990.pdf
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2015 Григорій Володимирович Савеленко
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.