Determining basic technological parameters for the process of electrochemical regeneration of hydrochloride-acid concentrated process solutions

Authors

DOI:

https://doi.org/10.15587/1729-4061.2026.364886

Keywords:

electrochemical regeneration, copper-containing hydrochloric acid etching solutions, technological, redox parameters

Abstract

This work investigates model chloride solutions, copper-containing chloride acid (peroxide and ammonia) spent technological solutions for etching printed circuit boards, in order to design unified technologies and equipment.

This paper reports results of research on determining basic technological parameters for electrochemical regeneration that provide energetically favorable conditions for the process. It was established that when maintaining Eh in the cathode chamber from 400 mV to 450 mV, the specific current consumption for the regeneration process (38–40% copper extraction degree) is from 46 · 103 C/mol to 48 · 103 C/mol (current consumption from 15 · 103 C/l to 36 · 103 C/l), which is 4 times less compared to electrolysis without Eh correction.

The study has made it possible to carry out regeneration in a diaphragm electrolyzer under energy-efficient conditions and increase the maximum degree of copper extraction from 43% to 98% by adjusting Eh. In this case, the specific current consumption is 4 times lower than that without adjusting Eh.

Maintaining Eh in the cathode chamber at about 450 mV allows for more complete extraction of copper. Adjustment of the composition and redox properties of the regenerated solutions is carried out by mixing in a certain ratio of SPS with catholyte and anolyte. It is recommended to send the mixture of catholyte and anolyte after electrolysis to a centralized wastewater treatment system.

Experimental and industrial studies of the basic elements in the schemes of electrochemical regeneration in a diaphragm electrolyzer given in this work have been carried out. These schemes are supplemented with additional elements for pre-treatment: an intermediate tank, a diaphragm-free electrolyzer (for adjusting Eh); and a chamber adjacent to the anode (for adjusting the composition of the solution after regeneration)

Author Biographies

Mykola Yatskov, National University of Water and Environmental Engineering

Candidate of Technical Sciences, Senior Researcher, Professor

Department of Chemistry and Physics

Natalia Korchyk, National University of Water and Environmental Engineering

Candidate of Technical Sciences, Associate Professor

Department of Chemistry and Physics

Nadia Budenkova, National University of Water and Environmental Engineering

Candidate of Chemical Sciences, Associate Professor

Department of Chemistry and Physics

Oksana Mysina, National University of Water and Environmental Engineering

Senior Lecturer

Department of Chemistry and Physics

Svitlana Kyryliuk

Candidate of Technical Sciences

Independent Researcher

References

  1. Kyryliuk, S. V. (2017). Ochyshchennia kontsentrovanykh stichnykh vod halvanichnoho vyrobnytstva u kombinovanii systemi. Rivne: NUVHP, 206. Available at: https://ela.kpi.ua/bitstream/123456789/20852/1/diss_Kyryliuk.pdf
  2. Nester, А., Yakovyshyna, T., Salamon, I., Sheludchenko, L., Liubynskyi, O., Romanishina, O., Dzhumelia, E. (2024). Regenerating Etching Solutions for Circuit Boards while Extracting Copper. Journal of Ecological Engineering, 25 (5), 257–267. https://doi.org/10.12911/22998993/186504
  3. Astrelyn, Y., Ratnavyra, Kh. (Eds.) (2015). Fyzyko-khymycheskye Metody Ochystky Vody. Upravlenye Vodnymy Resursamy. Proekt «Water Harmony». Available at: https://www.scribd.com/document/904560143/
  4. Yang, Z., Huang, C., Ji, X., Wang, Y. (2013). A New Electrolytic Method for On-Site Regeneration of Acidic Copper (II) Chloride Etchant in Printed Circuit Board Production. International Journal of Electrochemical Science, 8 (5), 6258–6268. https://doi.org/10.1016/s1452-3981(23)14759-6
  5. Nester, A., Petruk, R., Kalda, G., Pashechko, M., Yakovyshyna, T., Drobot, O., Kirchuk, R. (2025). Investigating electrodes for the extraction and utilization of copper from spent etching solutions. Advances in Science and Technology Research Journal, 19 (5), 366–374. https://doi.org/10.12913/22998624/202364
  6. Qasem, N. A. A., Mohammed, R. H., Lawal, D. U. (2021). Removal of heavy metal ions from wastewater: a comprehensive and critical review. Npj Clean Water, 4 (1). https://doi.org/10.1038/s41545-021-00127-0
  7. Rimal, V., Srivastava, P. K. (2024). Sustainable electrochemical wastewater treatment techniques. Water, the Environment, and the Sustainable Development Goals, 281–303. https://doi.org/10.1016/b978-0-443-15354-9.00001-3
  8. Wang, X., Wu, Y., Chen, N., Piao, H., Sun, D., Ratnaweera, H. at al. (2022). Characterization of Oxidation-Reduction Potential Variations in Biological Wastewater Treatment Processes: A Study from Mechanism to Application. Processes, 10 (12), 2607. https://doi.org/10.3390/pr10122607
  9. Nester, A. A. (2021). Naukovi osnovy pidvyshchennia rivnia ekolohichnoi bezpeky halvanichnoho vyrobnytstva. Khmelnytskyi: KhNU, 342. Available at: https://uacademic.info/ua/document/0521U100186#!
  10. Ru, C. (2022). Research on the regeneration technology of etching waste solution. E3S Web of Conferences, 338, 1051. https://doi.org/10.1051/e3sconf/202233801051
  11. Merentsov, N. A., Bokhan, S. A., Lebedev, V. N., Persidskiy, A. V., Balashov, V. A. (2018). System for Centralised Collection, Recycling and Removal of Waste Pickling and Galvanic Solutions and Sludge. Materials Science Forum, 927, 183–189. https://doi.org/10.4028/www.scientific.net/msf.927.183
  12. Fylypchuk, L. V. (2025). Synthesis of local control systems of reagents consumption in reduction of toxic impurities at wastewater in a periodical action reactor. Bulletin National University of Water and Environmental Engineering. Technical sciences series, 1 (109), 43–54. https://doi.org/10.31713/vt120254
  13. Wittstock, G. (2023). Lehrbuch der Elektrochemie: Grundlagen, Methoden, Materialien, Anwendungen. Wiley.
  14. Yatskov, M., Korchyk, N., Budenkova, N., Mysina, O., Kovalchuk, S. (2025). Determining basic technological parameters for the process of electrochemical extraction of copper from acid sulfate concentrated technological solutions. Eastern-European Journal of Enterprise Technologies, 5 (10 (137)), 41–51. https://doi.org/10.15587/1729-4061.2025.341531
  15. Kopyto, D., Baranek, W., Myczkowski, Z., Leszczyńska-Sejda, K., Drzazga, M., Matusewicz, M. et al. (2017). Environmentally friendly method for regeneration of copper chloride acidic solutions used in etching of printed circuits. E3S Web of Conferences, 18, 1021. https://doi.org/10.1051/e3sconf/20171801021
  16. Korchyk, N. M., Nester, A. A., Romanishyna, O. V. (2005). Vidnovlennia vodnykh khlorydnykh travylnykh rozchyniv. Visnyk Khmelnytskoho natsionalnoho universytetu, 1 (65), 178–182.
  17. Wang, R., Souilamas, M., Esfandiar, A., Fabregas, R., Benaglia, S., Nevison-Andrews, H. et al. (2025). In-plane dielectric constant and conductivity of confined water. Nature, 646 (8085), 606–610. https://doi.org/10.1038/s41586-025-09558-y
  18. Zapolsky, A. K., Pershina, K. D., Gerasymchuk, A. I., Kazdobin, K. A. (2013). Modern representations on the structure and conductivity of water. Naukovo-tekhnichni visti, 3, 24–40. Available at: http://nbuv.gov.ua/UJRN/Vvt_2013_3_4
  19. Li, S., Wang, Z. L., Wei, D. (2026). Chemical Reactions at Electrified Interfaces. Accounts of Chemical Research, 59 (2), 285–297. https://doi.org/10.1021/acs.accounts.5c00735
  20. Pershyna, K. D., Kokhanenko, Ye. V., Kokhanenko, V. V., Kliashtorna, O. S., Kazdobin, K. O., Herasymchuk, A. I., Masliuk, L. N. (2010). Redoks-reaktsiyi na hidratovanykh mizhfaznykh mezhakh. Visnyk NTU KhPI, 47, 75–81. Available at: https://scholar.google.com.ua/scholar?oi=bibs&cluster=15521158940409816928&btnI=1&hl=uk
  21. KND 211.1.4.035-95. Metodyka ekstraktsiyno-fotometrychnoho vyznachennia midi za dietylditiokarbamatom svyntsiu u poverkhnevykh i stichnykh vodakh.
  22. Newman, J., Balsara, N. P. (2021). Electrochemical Systems. John Wiley & Sons, 608. Available at: https://books.google.com.ua/books/about/Electrochemical_Systems.html?id=JlYMEAAAQBAJ&redir_esc=y
  23. Yusupova, M., Mamadjonova, M., Abdikamalova, A., Iskandarova, M., Isomiddinova, M. (2025). Study of processes of electrochemical activation of water. “INTERNATIONAL CONFERENCE ON PHYSICAL RESEARCH & ENGINEERING TECHNOLOGY PROBLEMS”: (PRETP 2024), 3304, 40045. https://doi.org/10.1063/5.0270089
  24. Yatskov, M. V., Korchyk, N. M., Prorok, O. A. (2016). Vyluchennia midi iz vysokokontsentrovanykh metalovmisnykh vidkhodiv iz podalshym yii vykorystanniam. Visnyk NUVHP, 3 (75). 222–229. Available at: http://ep3.nuwm.edu.ua/id/eprint/6447
  25. Jackowska, K., Krysiński, P. (2020). Applied Electrochemistry. De Gruyter Brill. https://doi.org/10.1515/9783110600834
Determining basic technological parameters for the process of electrochemical regeneration of hydrochloride-acid concentrated process solutions

Downloads

Published

2026-06-29

How to Cite

Yatskov, M., Korchyk, N., Budenkova, N., Mysina, O., & Kyryliuk, S. (2026). Determining basic technological parameters for the process of electrochemical regeneration of hydrochloride-acid concentrated process solutions. Eastern-European Journal of Enterprise Technologies, 3(10 (141), 6–19. https://doi.org/10.15587/1729-4061.2026.364886