Development of model of polymer melt movement in extruder

Authors

  • Виталий Валерьевич Леваничев East-Ukrainian National University named after V. Dahl, Kv. Molodegnyi, 20а, Lugansk, Ukraine, 91034, Ukraine

DOI:

https://doi.org/10.15587/1729-4061.2015.51338

Keywords:

non-Newtonian fluid, extrusion, screw, flow model, melt friction

Abstract

The analysis of current approaches to the extrusion process intensification was performed. A model of the polymer melt movement in the metering zone of a single screw extruder, which suggests that the melt moves in the form of a "slug" was developed. The equations for calculating the metering zone, considering the near-wall viscosity (adhesion) of the melt to the surface of the screw and the cylinder, taking into account the total rheological curve of the melt flow were proposed. A comparative analysis with the classical extrusion equation of the Newtonian fluid was carried out. Identity conditions of models (shear and slug) for the slot channel were calculated. The advantages of the model of "slug" flow - a more general nature, the simplicity of perception, consideration of new process parameters were shown.

Increased melt friction on the extruder cylinder walls while reducing the friction on the screw allows to improve the performance of the metering zone of the extruder by 2.2 times.

Author Biography

Виталий Валерьевич Леваничев, East-Ukrainian National University named after V. Dahl, Kv. Molodegnyi, 20а, Lugansk, Ukraine, 91034

Candidate of Technical Sciences, docent Department of Systems Engineering

References

  1. Screw and barrel combinations (2015). The official website of company Bernex Bimetall AG. Available at: http://www.bernexgroup.com/mm/Barrel-Screwcombination1.pdf
  2. Bonten, C., Kast, O. (2015). Resource Efficiency in Plastics Technology. Institut für Kunststofftechnik Stuttgart, Germany. Materials Мotiva Group, Helsinki. Available at: http://www.motiva.fi/files/9729/02_Resource_efficiency_in_plastics_industry_Bonten_Kast.pdf
  3. Levanichev, V. (2013). Model of the polymer melt flow. Eastern-European Journal of Enterprise Technologies, 4/7(64), 39–41. Available at: http://journals.uran.ua/eejet/article/view/16685/14175
  4. Rauvendal, K.; Malkin, A. J. (Ed.) (2008). Рolymer extrusion. St. Petersburg.: Profession, 768.
  5. Tadmor, Z., Gogos, C. (1984). Theoretical Foundations of polymer processing. tr. from english Moscow, USSR, Chemistry, 632. [in Russian]
  6. Grunschloss, E. Patent US7083321 Single screw extruder. Assignee: Krauss-Maffei Kunststofftechnik Gmbh, Appl. No.: US 10/600,217.
  7. Single screw extruder range Helibar U (2015). The official website company Komax. Available at: http://www.komax.pro/en/extrusion/extruder-long-helical-grooves
  8. HELIBAR® – single-screw extruders (2015). The official website company EXTRUDEX GmbH. Available at: http://extrudex.de/en/helibar
  9. HELIBAR® Plastification Unit (2015). The official website company HELIX GmbH. Available at: http://www.helixgmbh.com/index.php?id=7&lang=en
  10. EXTRUDEX introduces economic single-screw HELIBAR® extruder at K2010 (2010). The official website company Messe Düsseldorf GmbH. Available at: http://www.k-online.com/
  11. Levanichev, V. (2015). Analysis full rheological model polymer melt flow. Eastern-European Journal of Enterprise Technologies, 2/6(74), 11–16. doi: 10.15587/1729-4061.2015.38951

Published

2015-10-24

How to Cite

Леваничев, В. В. (2015). Development of model of polymer melt movement in extruder. Eastern-European Journal of Enterprise Technologies, 5(5(77), 7–13. https://doi.org/10.15587/1729-4061.2015.51338