The study of technological and kinetic regularities of simultaneous methacrylates obtaining over zirconium-containing catalysts
DOI:
https://doi.org/10.15587/1729-4061.2015.51348Keywords:
methacrylic acid, methyl methacrylate, zirconium oxide, aldol condensation, catalyst, methyl propionate, formaldehydeAbstract
The development of active and selective catalysts for the process of methacrylates obtaining by aldol condensation of methyl propionate with formaldehyde is a key issue on the way to industrial implementation of said process. To solve this problem, a catalyst based on boron and phosphorus oxides was promoted by zirconium oxide. The effect of temperature and zirconium oxide content in B2O3-P2O5-ZrO2/SiO2 catalysts on methyl propionate conversion, methyl methacrylate and methacrylic acid selectivity and yield has been investigated. It was found that the promoter content in the catalyst does not significantly affect the conversion of saturated ester, but conversion significantly increases with the temperature increasing. The highest yield and selectivity of methyl methacrylate and methacrylic acid were at the temperature of 623 K in the presence of a catalyst, wherein the molar ratio of ZrO2/P2O5 was 0.3. Over this catalyst at 623 K total yield of methacrylate monomers was 63.2 % while their total selectivity was 65.4 % and conversion of methyl propionate was 96.6 %. The basic kinetic regularities of simultaneous methacrylates obtaining were determined over the best catalyst.
References
- Nagai, K. (2001). New developments in the production of methyl methacrylate. Applied Catalysis A: General, 221 (1-2), 367–377. doi: 10.1016/s0926-860x(01)00810-9
- Wittcoff, H. A., Reuben, B. G., Plotkin, J. S. (2013). Industrial organic chemicals. Second edition. John Wiley & Sons, 188–193.
- Sugiyama, H., Fischer, U., Antonijuan, E., Hoffmann, V. H., Hirao, M., Hungerbühler, K. (2009). How do different process options and evaluation settings affect economic and environmental assessments? A case study on methyl methacrylate (MMA) production processes. Process Safety and Environmental Protection, 87(6), 361–370. doi: 10.1016/j.psep.2009.08.002
- Dmytruk, Yu., Ivasiv, V., Nebesnyi, R., Maykova, S. (2015). Optimum conditions determination of methyl methacrylate obtaining over tungsten-containing catalyst. Eastern-European Journal of Enterprise Technologies, 4/6(76), 4–7. doi: 10.15587/1729-4061.2015.47955
- Dmytruk, Yu. V., Nebesnyi, R. V., Ivasiv, V. V., Matskiv, O. O. (2015). Aldolna condensatsiia metylpropionatu z formaldehidom na В2О3 – Р2О5 – WO3/SiO2 katalizatorah. Visnyk Natsionalnoho tehnichnoho universytetu ”Kharkivskyi politehnichnyi instytut”, 39, 98–102.
- Nebesnyi, R., Ivasiv, V., Pikh, Z., Zhyznevskyi, V., Dmytruk, Y. (2014). The kinetic of the gas phase aldol condensation reaction of propionic acid with formaldehyde on B2O3 – P2O5 – WO3/SiO2 catalyst. Chemistry & Chemical Technology, 8 (1), 29–34.
- Ai, M. (2005). Formation of methyl methacrylate by condensation of methyl propionate with formaldehyde over silica-supported cesium hydroxide catalysts. Applied Catalysis A: General, 288 (1-2), 211–215. doi: 10.1016/j.apcata.2005.04.027
- Ding, S., Wang, L., Yan, R., Diao, Y., Li, Z., Zhang, S., Wang, S. (2012). Condensation of methyl propionate with formaldehyde to methyl methacrylate over Cs-Zr-Mg/SiO2 catalysts. Advanced Materials Research, 396–398, 719–723. doi: 10.4028/www.scientific.net/AMR.396-398.719
- Li, B., Yan, R., Wang, L., Diao, Y., Li, Z., Zhang, S. (2014). SBA-15 Supported cesium catalyst for methyl methacrylate synthesis via condensation of methyl propionate with formaldehyde. Industrial & Engineering Chemistry Research, 53 (4), 1386–1394. doi: 10.1021/ie403422
- Jackson, S. D., Johnson, D. W., Scott, J. D. et. al. (2003). Catalysts for the production of unsaturated acids or esters thereof. Patent 6544924 US. Assignee: Lucite International UK Limited (GB). № 647876; filing date: 01.04.1999; publication date: 08.04.2003
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2015 Roman Nebesnyi, Юлія Віталіївна Небесна, Володимир Васильович Івасів
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.