An overview of the computer-integrated systems and manufacturing technologies of pistons of internal combustion engines

Authors

  • Олег Викторович Акимов National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002, Ukraine https://orcid.org/0000-0001-7583-9976
  • Гарба Гусау Идрис National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002, Ukraine
  • Андрей Петрович Марченко National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002, Ukraine

DOI:

https://doi.org/10.15587/1729-4061.2015.56318

Keywords:

internal combustion engine, piston, computer-integrated design

Abstract

The technological features of manufacture of pistons of internal combustion engines (ICE) taking into account the operational characteristics that form the functional requirements of the piston material are considered. It is shown that the chill casting of pistons is recommended for alloys with a low coefficient of linear expansion, and the liquid forging of pistons is preferable to the hot forging since it allows to obtain defect-free, dense billets with the fine structure of the piston material. For the heavy-loaded diesel engine pistons, chill casting is acceptable, provided the maximum possible porosity prevention in massive parts of castings.

For the simulation of the casting processes of ICE pistons, it is advisable to use the LVMFlow package since it is focused on the finite-difference computation algorithms, ensuring stable operation of the computational station at a relatively low consumption of its hardware resources, ease of interface, computation speed and low cost of the software package. For the engineering simulation of the thermal and the stress-strain state of the ICE cast pistons, the ANSYS complex that has a high interaction with existing CAD and CAE systems having full interaction with WorkbenchProducts and well-known ANSYS, as well as a large number of mathematical solvers, allowing to quickly and accurately conduct computations in the WorkbenchProducts can be recommended.

Author Biographies

Олег Викторович Акимов, National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002

Doctor of technical Sciences, Professor, head of the Department

Department of Foundry production

Гарба Гусау Идрис, National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002

Post-graduate Student

Department of Foundry production

Андрей Петрович Марченко, National technical University «Kharkiv Polytechnic Institute» Frunze, 21, Kharkіv, Ukraine, 61002

Doctor of technical Sciences, Professor, Vice-rector for Scientific-and-Research Work

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Published

2015-12-25

How to Cite

Акимов, О. В., Идрис, Г. Г., & Марченко, А. П. (2015). An overview of the computer-integrated systems and manufacturing technologies of pistons of internal combustion engines. Eastern-European Journal of Enterprise Technologies, 6(1(78), 35–42. https://doi.org/10.15587/1729-4061.2015.56318

Issue

Vol. 6 No. 1(78) (2015): Mechanical engineering technology

Section

Mechanical engineering technology

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Copyright (c) 2015 Гарба Гусау Идрис, Олег Викторович Акимов, Андрей Петрович Марченко

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