Design of energy-saving technology of shaping and fixing the shape of headdresses parts

Authors

DOI:

https://doi.org/10.15587/1729-4061.2016.71242

Keywords:

shaping, headdresses parts, matrix, vibration method, liquid­active working medium, base pressure, frequency, amplitude, time of shaping, dressing

Abstract

The problem of increasing the quality of women’s headdresses by designing an energy­efficient technology of their shaping and fixing the shape in the medium of chemical dressings was studied, which makes it possible to obtain the parts of volumetric shape made of fabrics without breaking up.

As a result of analytical and experimental research, the selection of a liquid­active working medium was substantiated for the implementation of the process of shaping, which is a designed dressing of the following composition: 50–60 g/l lakriteks, 50–60 g/l of carbamol CES, 1–2 g/l ammonium chloride;

A vibration method was designed, which has three implementation variants and an installation for the vibroshaping and fixing the shape of parts of headdresses in the medium LAWM. As a result of the research of the efficiency of the method, we received graphical dependencies of the quality of a part on the input parameters that are described mathematically. The main rational parameters of the process of shaping arise from these dependencies: the frequency of vibration v=4.8 Hz, the amplitude of vibration А=2.3 mm, increase in pressure ΔР=0.17 MPa, the period of the air supply to the chamber of a pneumatic drive Т=3/5 half­period.

The headdress head, shaped under these parameters, displays high quality of this part (Кs≤0,28). The designed method allows exploring the process of shaping and fixing the shape in one cycle of treatment that provides increase in labour productivity by 12.7 % and reduction of energy costs by 49 %; the assessment of the process of fixing the shape was performed by the indicator of the number of created crosslinks. Shaped heads and women’s headdress were manufactured by the designed method.

Author Biographies

Julia Koshevko, Khmelnitsky National University Institytska str., 11, Khmelnitsky Ukraine, 29016

PhD, Associate professor

Department Technology and design of garments

Nikolay Kushevskiy, Khmelnitsky National University Institytska str., 11, Khmelnitsky Ukraine, 29016

PhD, Professor

Department Technology and design of garments

References

  1. Bereznenko, S. M. (2002). Osnovy teorii resursozberihaiuchykh tekhnolohichnykh protsesiv formuvannia ta formozakriplennia detalei shveinykh vyrobiv z vrakhuvanniam anizotropii tekstylnykh materialiv. Kyiv, 372.
  2. Koshevko, Yu. V. (2010). Udoskonalennia protsesu formuvannia ta zakriplennia formy detalei zhinochykh holovnykh uboriv iz tkanykh materialiv. Khmelnytskyi, 170.
  3. Mokshyna, O. V., Fedyna, L. V., Ochkurenko, V. Y. (2007). Vlazhno-teplovaia obrabotka shveinikh yzdelyi. Visnyk SNU im. V. Dalia, 71, 287–290.
  4. Yuferova, L. V. (2005). Razrabotka metodov otsenky y yssledovanye formuemosty y formoustoichyvosty elastychnikh kamvolnykh tkanei. Kostroma, 170.
  5. Zhao, L., Qin, L., Wang, F., Hin Chuah, H. (2009). Factors affecting recovery of PTT shape memory fabric to its initial shape. International Journal of Clothing Science and Technology, 21 (1), 64–73. doi: 10.1108/09556220910923764
  6. Tashpulatov, S. Sh., Kadyrov, T. Zh., Ysmaylova, S. Y. (2012). Tekhnolohyia formoustoichyvoi obrabotky detalei shveinikh yzdelyi s polymerno-kollahensoderzhashchymy kompozytsyonnimy materyalamy. Tashkent: Fan va texnologiya, 151.
  7. Ghane, M., Azimpour, I., Hosseini Ravandi, S. A. (2011). A small deflection model for yarn bending in a plain weave fabric. International Journal of Clothing Science and Technology, 23 (5), 310–320. doi: 10.1108/09556221111166248
  8. Feughelman, M. (2001). Natural protein fibers. Journal of Applied Polymer Science, 83 (3), 489–507. doi: 10.1002/app.2255
  9. Mazloumpour, M., Rahmani, F., Ansari, N., Nosrati, H., Rezaei, A. H. (2011). Study of wicking behavior of water on woven fabric using magnetic induction technique. Journal of the Textile Institute, 102 (7), 559–567. doi: 10.1080/00405000902952200
  10. Topalbekiroğlu, M., Kübra Kaynak, H. (2008). The effect of weave type on dimensional stability of woven fabrics. International Journal of Clothing Science and Technology, 20 (5), 281–288. doi: 10.1108/09556220810898890
  11. Sneddon, J. N., Lee, J. A., Soutar, G. N. (2012). Making sense of consumers’ wool apparel preferences. Journal of the Textile Institute, 103 (4), 405–415. doi: 10.1080/00405000.2011.580545
  12. Haharyna, S. V., Bokova, S. V. (2003). Proektyrovanye y proyzvodstvo shveinikh holovnikh uborov. Rostov-na-Donu: Fenyks, 383.
  13. Benltoufa, S., Fayala, F., Nasrallah, S. B. (2012). Determination of yarn and fiber diameters after swelling using a capillary rise method. Journal of The Textile Institute, 103 (5), 517–522. doi: 10.1080/00405000.2011.589573
  14. Silin, R. I., Hordieiev, A. I., Silin, R. S., Urbaniuk, Ye. A. (2013). Osnovy stvorennia vibratsiinoho obladnannia z pulsuiuchym robochym tilom nezalezhno vid haluzi vykorystannia. Visnyk KhNU, 2, 7–16.
  15. Berger, W., Faulstich, H., Fischer, P., Heger, A., Jacobasch, H.-J., Mally, A., Mikut, I. (1993). Textile Faserstoffe: Beschaffenheit und Eigenschaften. Berlin: Springer, 432. doi: 10.1007/978-3-642-77655-7
  16. Stoyanova Germanova‐Krasteva, D., Dimitrova Kandzhikova, G., Grigorov Bochev, A. (2013). Influence of terry fabrics structure on dynamic sorption. International Journal of Clothing Science and Technology, 25 (4), 243–256. doi: 10.1108/09556221311326284
  17. Müller, S. (1990). Werkstoffkennwerte. Fakultät Maschinenwesen: Ingenierarbeit/Dresdeden, 123.
  18. Koshevko, Yu. V., Kushchevskyi, M. O., Prybeha, D. V. (2010). Pat. 51683 UA, MPK A41N 41/00 V29S55/00. Ustanovka dlia formuvannia detalei holovnykh uboriv obiemnoi formy v ridynno-aktyvnomu robochomu seredovyshchi. Declareted 11.02.2010, Biul. 14, 9.
  19. Koshevko, Yu. V., Kulakov, O. I. Kushchevskyi, M. O. (2010). Pat. 48799 UA, MPK A 41N 5/00 D 06F 73/00. Sklad apretu tekstylnoho materialu z nadanniam hidrofobnoi obrobky vyrobam. Declareted 28.09.2009, Biul. 7, 3.
  20. Koshevko, Yu. V., Kushchevskyi, M. O., Prybeha, D. V. (2010). Pat. 46767 UA, MPK A 41N 5/00 D 06F 73/00. Sposib vibroformuvannia detalei shveinykh vyrobiv obiemnoi formy v ridynno-aktyvnomu seredovyshchi. Declareted 01.06.2009, Biul. 1, 3.

Downloads

Published

2016-06-26

How to Cite

Koshevko, J., & Kushevskiy, N. (2016). Design of energy-saving technology of shaping and fixing the shape of headdresses parts. Eastern-European Journal of Enterprise Technologies, 3(6(81), 16–25. https://doi.org/10.15587/1729-4061.2016.71242

Issue

Section

Technology organic and inorganic substances