A modified method of applying detonation-sprayed composite coatings by a magnetic field

Authors

DOI:

https://doi.org/10.15587/1729-4061.2016.85628

Keywords:

coating, composite material, detonation spraying, magnetic field, adhesion, refractory component, metal bond

Abstract

The article deals with the problem of improving the wear resistance and corrosion resistance of machine parts, which is essential for the equipment operation at high speeds and loads. The main purpose of the research was to study ceramic composite materials, which are highly resistant to the intensive wear and adverse environment. It has been established that these requirements are met by ceramic composites based on silicon carbide and aluminum oxide, which have high levels of physical and mechanical properties while being inexpensive and common materials. The selected component of the composite wear-resistant coating for detonation-sprayed coatings was the SiC-Al2O3 ceramic structure, previously tested as a compact ceramic material with a high level of tribotechnical characteristics. It is definite that the strengthening carbide phase of an active interaction with single-component melts takes place with silicide formation under hot pressing. During the charge agglomeration to apply the coating, the SiC-Al2O3 ceramic phase becomes ground as being more friable, but the artificially introduced metal component is plastically deformed without changing the size. The study has revealed a positive effect on the process of applying and the structure of composite detonation-sprayed coatings of the system (SiC-Al2O3)-Fe produced by an external constant magnetic field, which improves the coating porosity 1.5 times and enhances the coating adhesion 5 times. Moreover, a constant magnetic field in the process of applying the coating significantly decreases the coating porosity. The research results can be applied by experts in the fields of tribology, materials specialists, and experts in the field of operating and maintaining technical systems.

Author Biographies

Andriy Dovgal, National Aviation University Kosmonavta Komarova str., 1, Kyiv, Ukraine, 03058

PhD, Associate Professor

Department of Airport Technologies 

Liudmyla Pryimak, National Aviation University Kosmonavta Komarova str., 1, Kyiv, Ukraine, 03058

PhD, Associate professor

Department of Airport technologies 

Igor Trofimov, National aviation university Kosmonavta Komarova str., 1, Kyiv, Ukraine, 03058

PhD, Associate Professor

Department of ecology

 

References

  1. Costa, A. K., Camargo, S. S., Achete, C. A., Carius, R. (2000). Characterization of ultra-hard silicon carbide coatings deposited by RF magnetron sputtering. Thin Solid Films, 377-378, 243–248. doi: 10.1016/s0040-6090(00)01321-3
  2. Li, B., Zhang, C., Hu, H., Cao, Y., Qi, G., Liu, R. (2007). Preparation of Silicon Carbide Coatings from Liquid Carbosilanes by Chemical Vapor Deposition. Journal of Materials Engineering and Performance, 16 (6), 775–778. doi: 10.1007/s11665-007-9154-8
  3. Hardwicke, C. U., Lau, Y.-C. (2013). Advances in Thermal Spray Coatings for Gas Turbines and Energy Generation: A Review. Journal of Thermal Spray Technology, 22 (5), 564–576. doi: 10.1007/s11666-013-9904-0
  4. Klyui, N. I., Temchenko, V. P., Gryshkov, A. P., Dubok, V. A., Shynkaruk, A. V., Lyashenko, B. A., Barynov, S. M. (2011). Properties of the hydroxyapatite coatings obtained by gas-detonation deposition onto titanium substaces. Functional Materials, 18 (3), 285–292.
  5. Galevskiy, G. V., Rudneva, V. V., Galevskiy, S. G., Il’yashchenko, D. P., Kartsev, D. S. (2016). Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation. IOP Conference Series: Materials Science and Engineering, 125, 012032. doi: 10.1088/1757-899x/125/1/012032
  6. Karoly, Z., Bartha, C., Mohai, I., Balazsi, C., Sajo, I. E., Szepvolgyi, J. (2012). Deposition of Silicon Carbide and Nitride-Based Coatings by Atmospheric Plasma Spraying. International Journal of Applied Ceramic Technology, 10 (1), 72–78. doi: 10.1111/j.1744-7402.2011.02748.x
  7. Wu, L., Guo, X., Zhang, J. (2014). Abrasive Resistant Coatings – A Review. Lubricants, 2 (2), 66–89. doi: 10.3390/lubricants2020066
  8. Dovgal, A. G. (2012). Grinding time influence on structure and wear resistance of ceramics materials of SiC-Al2O3 system with the ceramics rider. Tribology problems, 1, 20–26.
  9. Perevislov, S. N. (2011). Gginding of silicon carbide powders in planetary mill. Materials issues, 4 (68), 73–80.
  10. Tamargazin, O. A., Varjuhno, V. V., Kulinich, O. V., Shherbyna, D. O., Dovgal', A. G., Bogajs'ka, K. V., Danylejko, O. V. et. al. (2015). Pat. № 100757. Prystrij dlja poverhnevoi' obrobky materialiv. MPK: V24 S 3/00, V24 S5/00, V24 S7/00. No. u201501409; declareted: 19.02.2015; published: 10.08.2015, № 15, 4.

Downloads

Published

2016-12-27

How to Cite

Dovgal, A., Pryimak, L., & Trofimov, I. (2016). A modified method of applying detonation-sprayed composite coatings by a magnetic field. Eastern-European Journal of Enterprise Technologies, 6(5 (84), 33–38. https://doi.org/10.15587/1729-4061.2016.85628