Analysis of residual operational resource of high-temperature elements in power and industrial equipment
DOI:
https://doi.org/10.15587/1729-4061.2017.92459Keywords:
boiler plant, stressed-strained state, low cycle fatigue, damageability, residual resourceAbstract
The issues of taking account of damage caused by exposure to high levels of local temperatures of gases, local non-uniformity of temperature and reliable assessment of residual resource of high-temperature elements are relevant and will provide for a reliable and long-term operation of energy generating equipment.
A mathematical model is developed for the combustion process in burner devices with stabilizers based on the software complex ANSYS Fluent. We created a technique for determining the impact of levels of temperatures and their gradients on the assessment of residual resource of high-temperature elements of power and industrial equipment. Based on data on the work of industrial power equipment and results of physical experiments, we selected correct initial and boundary conditions that enabled adequate simulation of the influence of non-uniformity in the combustion products temperature field. Based on the software complex Solid Works, we performed calculation studies that take into account the gas-dynamics of gas flow that flows around the pipeline. The thermal and stress-strained states are defined and an estimation is conducted of operational lifecycle of pipeline in a boiler plant depending on the operating conditions of equipment.
It was established that the residual operation time of a pipeline in a boiler plant is 77.4 thousand hours at static damageability from long-term loads of 57 %.
Results of the research conducted might be used by implementing the recommendations proposed in large- and small-scale energy sector, industry and gas transportation system in Ukraine, as well as in other fields of science and technology.References
- BP Statistical Review of World Energy (2015). Heriot-Watt University, 48.
- Directive 2010/75/EU of the European Parliament and of the Council (2010). Access to European Union law, 119.
- Directive 2001/80/EC of the European Parliament and of the Council (2001). Access to European Union law, 21.
- Krivonogov, B. M. (1986). Povyshenie jeffektivnosti szhiganija gaza i ohrana okruzhajushhej sredy. Leningrad: Nedra, 250.
- Golovin, V. N., Sorokopud, L. M., Reznik, O. A. et. al. (1988). Temperaturnye polja v topochnyh kamerah moshhnyh parovyh kotlov. Teplojenergetika, 48–50.
- Loos, J., Tuffner, M. (2012). Avoidable stresses in hot water boiler installations. Expert Report. Available at: http://www.bosch-industrial-asean.com/files/fb011_en_AS.pdf
- Tartinville, B., Hirsch, Ch. (2008). Modelling of film cooling for turbine blades design. Vol. 6. Turbomachinery, Parts A, B, and C. doi: 10.1115/gt2008-50316
- Es'kov, V. I. (2011). O vozmozhnyh prichinah treshhinoobrazovanija v barabanah parovyh kotlov. Jelektricheskie stancii, 9, 24–25.
- Dvojnishnikov, V. A. (2011). Osobennosti naprjazhennogo sostojanija barabana vysokogo davlenija v period puska kotla-utilizatora PGU. Teplojenergetika, 8, 13–17.
- Vajnman, A. B., Burhoveckij, V. V., Zhabrov, A. V. et. al. (2012). O nekotoryh prichinah povrezhdenij jekrannyh trub vodogrejnyh kotlov. Jelektricheskie stancii, 3, 30–40.
- Popov, A. B. (2011). Osnovnye prichiny povrezhdenija vysokotemperaturnyh poverhnostej nagreva jenergeticheskih kotlov. Teplojenergetika, 2, 13–19.
- Romashov, Ju. V. (2013). Ocenka resursa jekspluatacii i pokazatelej dolgovechnosti teploobmennyh trub paroperegrevatelej parovyh kotlov s uchetom sploshnoj korrozii. Energetyka: ekonomika, tehnologii', ekologija, 1, 101–109.
- Weber, J., Klenk, A., Rieke, M. (2005). A new method of strength calculation and lifetime prediction of pipe bends operating in the creep range. International Journal of Pressure Vessels and Piping, 82 (2), 77–84. doi: 10.1016/j.ijpvp.2004.07.019
- Sigal, I. Ja., Duboshij, A. N., Sigal, A. I., Smihula, A. V. (2010). Povyshenie jeffektivnosti vlijanija recirkuljacii dymovyh gazov na snizhenie vybrosa oksidov azota kotlami jelektrostancij. Jekotehnologii i resursosberezhenie, 1, 48–52.
- Fialko, N. M., Butovskij, L. S., Prokopov, V. G. et. al. (2011). Komp'juternoe modelirovanie processa smeseobrazovanija v gorelochnyh ustrojstvah stabilizatornogo tipa s podachej gaza vnedreniem v skorostnoj potok vozduha. Promyshlennaja teplotehnika, 1, 51–56.
- Lin, C.-X., Holder, R. J. (2010). Reacting Turbulent Flow and Thermal Field in a Channel With Inclined Bluff Body Flame Holders. Journal of Heat Transfer, 132 (9), 091203. doi: 10.1115/1.4001627
- Guo, P., Zang, S., Ge, B. (2010). Technical Brief: Predictions of Flow Field for Circular-Disk Bluff-Body Stabilized Flame Investigated by Large Eddy Simulation and Experiments. Journal of Engineering for Gas Turbines and Power, 132 (5), 054503. doi: 10.1115/1.3205029
- Muhopad, G. V., Pasternak, V. P.; Omel'janovskiy, P., Mysak, I. (Eds.) (2010). Tehnicheskoe diagnostirovanie metala oborudovanija TJeS: problemy i perspektivy. Teplovaja energetika – novye vyzovy vremeni, 545–554.
- RT1010M 24.020.16-73. Turbiny parovye stacionarnye. Raschjot temperaturnyh polej rotorov i cilindrov parovyh turbin metodom jelektromodelirovanija (1973). Moscow, 104.
- Matsson, J. (2015). An Introduction to SOLIDWORKS Flow Simulation 2015. SDC Publications, 350.
- Ansys Fluent 14.0 Theory Guide. Available at: https://www.scribd.com/doc/140163341/Ansys-Fluent-14-0-Theory-Guide
- RTM 108.021.103. Detali parovyh stacionarnyh turbin. Raschet na malociklovuju ustalost' (1985). Moscow, 49.
- RD 34.17.440-96. Metodicheskie ukazanija o porjadke provedenija rabot pri ocenke individual'nogo resursa parovyh turbin i prodlenii sroka ih jekspluatacii sverh parkovogo resursa (1996). Moscow, 153.
- ND MPE Ukrai'ny. Kontrol' metalu i prodovzhennja terminu ekspluatacii' osnovnyh elementiv kotliv, turbin i truboprovodiv teplovyh elektrostancij (2005). Kyiv: GRIFRE: M-vo palyva ta energetyky Ukrai'ny, 76.
- Chernousenko, O. Y., Nikulenkova, T. V. (2011). Lifetime extension of K-200-130 steam turbine housings over park resource. Innovations and Technologies, 1 (10), 10–17.
- Peshko, V., Chernousenko, O., Nikulenkova, T., Nikulenkov, A. (2016). Comprehensive rotor service life study for high & intermediate pressure cylinders of high power steam turbines. Propulsion and Power Research, 5 (4), 302–309. doi: 10.1016/j.jppr.2016.11.008
- Lanin, A. A., Balina, V. S. (1996). Prochnost' i dolgovechnost' konstrukcij pri polzuchesti. Sankt-Peterburg: Politehnika, 257.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2017 Olga Chernousenko, Leonid Butovsky, Dmitro Rindyuk, Olena Granovska, Oleg Moroz
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.