Forming treatment of metal plates and disks by local laser heating
DOI:
https://doi.org/10.15587/1729-4061.2013.14484Keywords:
Laser forming, plate materials, deformation, thermal method of forming, heat-affected zoneAbstract
The article is devoted to the study of thermal methods of forming. Namely, the laser forming, as the laser as a thermal source is stable, well defined, bases easily, and provides a locality heating. The mechanisms of laser forming were analyzed. The results of experimental studies were presented. It was found that the amount of deformation is proportional to the number of irradiation cycles for both carbon and austenitic stainless steels. When processing carbon steels the "post-deformation" occurs. It may or may not be coincident with the direction of the main deformation. The resistance of the laser formed constructions was studied. It was shown that the resistance of the constructions formed with the laser to force and thermal load is higher than of the constructions formed by the pressure treatment.
This is explained by the fact that the pressure treatment in the processing zone causes wall thinning of an item, in turn, the laser forming causes the reverse process - thickening. Technological recommendations on the treatment of metal plates were worked out. The results of the forming of items of complex spatial configuration with the irradiation by the parallel and cross laser passages were presented.
It was found that during the irradiation along the curvilinear trajectories it is appropriate to use a uniform heating, which can be achieved by rotating a workpiece with a frequency of 11000 rotations in a minute. The uniform heating of the workpiece in a closed curvilinear contour allows a uniform distribution of stresses and strainsReferences
- Yau C.L. A new analytical model for laser bending. : Laser Assisted Net Shape Engineering 2, Proceedings of the LANE’97 / C.L. Yau, K.C. Chan, W.B. Lee. //, Vol. 2, 1997, pp. 357–366.
- Vollertsen F. Model for the temperature gradient mechanism of laser bending : Proceedings of the LANE’94 / F. Vollertsen, M. Rodle. // Vol. 1, 1994, pp. 371–378.
- Magee J. Advances in laser forming. J. Magee, K.G. Watkins, W.M. Steen. – Journal of Laser Application 10 (1998) 235–246.
- Hu, Z. Computer simulation and experimental investigation of sheet metal bending using laser beam scanning. / Z. Hu, M. Labudovic, H. Wang. // International Journal of Machine Tools and Manufacture. – 2001. – № 41. – рр. 589-607.
- Chen, J. Modelling of Simultaneous Transformations in Steels. / J. Chen. // PhD thesis. – Department of Materials Science and Metallurgy Univesity of Cambridge England February, 2009. – 156р.
- Arnet H. Extending laser bending for the generation of convex shapes. / H. Arnet, F. Vollertsen. – Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture 209 (1995) 433–442
- Cheng J. Micorstructure Integrated Modeling of Multiscan Laser Forming. J. Cheng, Y. Yao. Journal of Manufacturing Science and Engineering. 2002. Vol. 124; pp. 379-387
- Кагляк, О.Д. Лазерне формоутворення просторових металевих конструкцій / О.Д. Кагляк, Л.Ф. Головко, О.О. Гончарук // Восточно-европейский журнал передовых технологий. – 2009. – № 6/1(42). – С. 4-11.
- Кагляк, О.Д. Особливості лазерного формоутворення листових матеріалів / О.Д. Кагляк, О.О. Гончарук, Л.Ф. Головко, А.М. Лутай // Восточно-европейский журнал передовых технологий. – 2012. – № 2/13(56). – С. 32-40.
- Кагляк, О.Д. Стійкість металевих конструкцій отриманих лазерним формуванням / О.Д. Кагляк, О.О. Гончарук, О.В. Сіора, А.М. Палагеша, Н.О. Мельник // Восточно-европейский журнал передовых технологий. – 2012. – № 3/7(57). – С. 43-47.
- Кагляк, О.Д. Лазерна формувальна обробка дисків з низько вуглецевої сталі / О.Д. Кагляк // Технологический аудит и резервы производства. – 2012. – №3/2 (5). – с. 15-17.
- Yau C.L., Chan K.C., Lee W.B. (1997). A new analytical model for laser bending. Proceedings of the LANE’97, Vol. 2, 357–366.
- Vollertsen F., Rodle M. (1994). Model for the temperature gradient mechanism of laser bending. Proceedings of the LANE’94, Vol. 1, 371–378.
- Magee J., Watkins K.G., Steen W.M. (1998). Advances in laser forming. Journal of Laser Application, 10, 235–246.
- Hu Z., Labudovic M., Wang H. (2001). Computer simulation and experimental investigation of sheet metal bending using laser beam scanning. International Journal of Machine Tools and Manufacture, 41, 589-607.
- Chen, J. (2009). Modelling of Simultaneous Transformations in Steels. PhD thesis. Department of Materials Science and Metallurgy Univesity of Cambridge England February, 156р.
- Arnet H., Vollertsen F. (1995). Extending laser bending for the generation of convex shapes. Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture, 209, 433–442
- Cheng J., Yao Y. (2002). Micorstructure Integrated Modeling of Multiscan Laser Forming. Journal of Manufacturing Science and Engineering, Vol. 124, 379-387
- Kaglyak O.D., Golovko L.F., Goncharuk O.O. (2009) Laser forming of spatial metal construction. Eastern-European journal of enterprise technologies, 6/1(42), 4-11.
- Kaglyak O.D., Golovko L.F., Goncharuk O.O., Lutay A.M. (2012). Laser forming peculiarity of sheet material. Eastern-European journal of enterprise technologies, 2/13(56), 32-40.
- Kaglyak O.D., Goncharuk O.O., Siora O.V., Palagesha A.M., Melnyk N.O. (2012). Endurance of metal construction produced by laser forming. Eastern-European journal of enterprise technologies, 3/7(57), 43-47.
- Kaglyak O.D. (2012). Laser forming treatment of low-carbon steel disks. Technological audit and reserves of production, 3/2 (5), 15-17.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2014 Олексій Дмитрович Кагляк
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.