Technology of applying a multifunctional homogenizer assembly for carbamide-ammonium mixture preparation

Authors

DOI:

https://doi.org/10.15587/1729-4061.2023.291113

Keywords:

multifunctional homogenizer assembly, rotary devices, carbamide-ammonium mixture, precision agriculture

Abstract

This paper considers the technological process of preparing carbamide-ammonium mixture using a multifunctional homogenizer assembly. The study object is the work process in the flow part of the multifunctional homogenizer assembly. Carbamide-ammonium mixture is used to feed plants with nitrogen, which is one of the main macro elements necessary for their growth and development. Nitrogen contributes to the formation of proteins, enzymes, and other important organic compounds, which are necessary for healthy plant growth and crop formation. Production of carbamide-ammonium mixture includes several stages, such as mechanical, hydromechanical, thermal, mass exchange, and chemical processes. To optimize these processes, a multifunctional homogenizer assembly of the rotary-dynamic principle of action was designed, which is capable of simultaneously performing all stages of carbamide-ammonium mixture preparation. A test bench was constructed to study the process of preparing carbamide-ammonium mixture and the sample was analyzed for nutrient content. The designed unit is capable of preparing about 30 liters of ready-made KAS-32 mixture in 10 minutes. The energy indicators obtained as a result of parametric tests are: head H=22.1 m, power N=27 kW, with productivity Q=5 m3/h. The use of such technology makes it possible to implement the principles of precision agriculture under the conditions of small-scale production, thereby increasing the efficiency of land cultivation. There is also the possibility of using equipment of this type for other needs, for example, for the preparation of liquid complex fertilizers and growth stimulants based on humates. Further development based on this assembly includes the construction of an automatic component supply line and the formation of a closed production cycle system

Author Biographies

Anatoly Vorozhka, Sumy State University

Postgraduate Student

Departments of Applied Hydroaeromechanics

Olexandr Tiahno, Sumy State University

Departments of Applied Hydroaeromechanics

Mykhailo Ovcharenko, Sumy State University

PhD, Senior Researcher

Departments of Applied Hydroaeromechanics

Mikhailo Loburenko, Sumy State University

Junior Researcher

Departments of Applied Hydroaeromechanics

Andrey Papchenco, Sumy State University

PhD, Associate Professor

Departments of Applied Hydroaeromechanics

References

  1. Vse, shcho neobkhidno znaty pro KAS — vartist, normy vnesennia ta perevahy (2021). Available at: https://kurkul.com/spetsproekty/970-vse-scho-neobhidno-znati-pro-kas--vartist-normi-vnesennya-ta-perevagi
  2. TU U 20.1-00203826-024:2020. Dobryva ridki azotni (KAS).
  3. Tochne zemlerobstvo - resursozberihaiuche zemlerobstvo. Available at: https://kas32.com/ua/post/view/66
  4. Horender, S., Giordano, A., Auderset, K., Vasilatou, K. (2022). A portable flow tube homogenizer for aerosol mixing in the sub-micrometre and lower micrometre particle size range. Measurement Science and Technology, 33 (11), 114006. doi: https://doi.org/10.1088/1361-6501/ac81a1
  5. Kourniatis, L. R., Spinelli, L. S., Mansur, C. R. E., González, G. (2010). Nanoemulsões óleo de laranja/água preparadas em homogeneizador de alta pressão. Química Nova, 33 (2), 295–300. doi: https://doi.org/10.1590/s0100-40422010000200013
  6. Pravinata, L., Akhtar, M., Bentley, P. J., Mahatnirunkul, T., Murray, B. S. (2016). Preparation of alginate microgels in a simple one step process via the Leeds Jet Homogenizer. Food Hydrocolloids, 61, 77–84. doi: https://doi.org/10.1016/j.foodhyd.2016.04.025
  7. Hidajat, M. J., Jo, W., Kim, H., Noh, J. (2020). Effective Droplet Size Reduction and Excellent Stability of Limonene Nanoemulsion Formed by High-Pressure Homogenizer. Colloids and Interfaces, 4 (1), 5. doi: https://doi.org/10.3390/colloids4010005
  8. Bіletskyі, V., Molchanov, P., Orlovskyy, V., Shpylovyі, L. (2017). Research іnto the mechanism of aggregate-forming objects contact with oil aggregatіon of fіnely-dispersed coal. Mining of Mineral Deposits, 11 (4), 19–28. doi: https://doi.org/10.15407/mining11.04.019
  9. Hsiao, M.-C., Chang, L.-W., Hou, S.-S. (2019). Study of Solid Calcium Diglyceroxide for Biodiesel Production from Waste Cooking Oil Using a High Speed Homogenizer. Energies, 12 (17), 3205. doi: https://doi.org/10.3390/en12173205
  10. Sitepu, E. K., Sembiring, Y., Supeno, M., Tarigan, K., Ginting, J., Karo-karo, J. A., Tarigan, J. Br. (2022). Homogenizer-intensified room temperature biodiesel production using heterogeneous palm bunch ash catalyst. South African Journal of Chemical Engineering, 40, 240–245. doi: https://doi.org/10.1016/j.sajce.2022.03.007
  11. Papchenko, A. A., Ovcharenko, M. S., Kovalov, S. F. (2012). Udoskonalennia liniyi vyrobnytstva zghushchenoho moloka za rakhunok rotorno-dynamichnoho ahrehatu-homohenizatora. Visnyk SumDU. Seriya “Tekhn. nauky”, 2, 90–95.
  12. Vakal, S. V., Yanovska, H. O., Vakal, V. S., Zelenskyi, A. M., Artiukhov, A. Ye., Shkola, V. Yu. (2021). Pat. No. 150543 UA. Sposib oderzhannia ridkoho humatu kaliu. No. u202104731; zaiavl. 18.08.2021; opubl. 02.03.2022, Bul. No. 9. Available at: https://base.uipv.org/searchINV/search.php?action=viewdetails&IdClaim=280825
  13. Corrigendum to Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC (OJ L 396, 30.12.2006, p. 1; corrected by OJ L 136, 29.5.2007, p. 3). Available at: https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX%3A32006R1907R%2803%29&qid=1700214084516
  14. Ovcharenko, M. S., Yevtushenko, A. A., Kovalov, S. F., Ovcharenko, M. S., Papchenko, O. O. (2008). Stan doslidzhennia ta realizatsiyi teploheneruiuchykh ahrehativ. Visnyk Sumskoho derzhavnoho universytetu. Seriya "Tekhnichni nauky", 4, 86–92.
  15. Yevtushenko, A. O., Papchenko, A. A., Kolomiets, V. V., Ovcharenko, M. S. (2010). Shliakhy pidvyshchennia efektyvnosti rotornykh teploheneruiuchykh ahrehativ-homohenizatoriv. Promyslova hidravlika i pnevmatyka, 1, 95–99.
  16. Papchenko, O. O., Kovalov, S. F., Ovcharenko, M. S., Lypovyi, V. M. (2013). Rozrakhunok ta proektuvannia bahatofunktsionalnykh teploheneruiuchykh ahrehativ-hidromliniv. Sumy: SumDU, 128.
Technology of applying a multifunctional homogenizer assembly for carbamide-ammonium mixture preparation

Downloads

Published

2023-12-14

How to Cite

Vorozhka, A., Tiahno, O., Ovcharenko, M., Loburenko, M., & Papchenco, A. (2023). Technology of applying a multifunctional homogenizer assembly for carbamide-ammonium mixture preparation. Eastern-European Journal of Enterprise Technologies, 6(1 (126), 6–12. https://doi.org/10.15587/1729-4061.2023.291113

Issue

Vol. 6 No. 1 (126) (2023): Engineering technological systems

Section

Engineering technological systems

License

Copyright (c) 2023 Anatoly Vorozhka, Olexandr Tiahno, Mykhailo Ovcharenko, Mikhailo Loburenko, Andrey Papchenco

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.

A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.