Effect of vibration treatment on increasing the durability of tillage equipment working bodies

Authors

DOI:

https://doi.org/10.15587/1729-4061.2021.228606

Keywords:

increased durability, tillage equipment working bodies, surface hardening, plastic deformation

Abstract

This paper reports a study into the durability of tillage equipment working bodies. It has been established that the quality of surface layers during plastic deformation depends on a series of factors. These factors include the degree of hardening, the thickness of the hardened layer, the size and nature of the distribution of residual stresses.

The study has shown that the technology to restore working bodies that involves vibration oscillations provides for higher durability.

Investigation of deformed samples demonstrates that when exposed to vibration treatment, the microstructure is more fine-grained and even; the hardness of the treated surface of a ploughshare blade increases by 22‒35 %. This contributes to hardening the machined surface.

It has been established that the tillage equipment working body wear is a random process, which is predetermined by changes in the structural dimensions and shape of cutting elements. An analysis of the wear distribution density of cutting elements has revealed its compliance with the law of normal distribution.

It should be noted that the most influential geometric parameter of a working body affecting the part’s resource is the wear depth. This parameter determines the residual thickness of the ploughshare wall.

Data from surface-layer studies at hardening make it possible to note a decrease in the limiting state of the examined parameters. In particular, the wear of a ploughshare tip was 17 % less than the limiting state.

The study of durability has shown that the amount of tillage equipment working body wear is 1.28 times less when using vibrational plastic deformation. Accordingly, when restoring ploughshares, in order to increase the working bodies’ resource, it is more expedient to use a method that implies the welding of tires made from steel 45 involving sormite surfacing and vibration treatment

Author Biographies

Anatolii Dudnikov, Poltava State Agrarian University

PhD, Professor

Department of Technologies and Means of Mechanization of Agricultural Production

Olena Ivankova, Poltava State Agrarian University

PhD, Associate Professor

Department of Technologies and Means of Mechanization of Agricultural Production

Oleksandr Gorbenko, Poltava State Agrarian University

PhD, Associate Professor

Department of Technologies and Means of Mechanization of Agricultural Production

Anton Kelemesh, Poltava State Agrarian University

PhD, Associate Professor

Department of Technologies and Means of Mechanization of Agricultural Production

References

  1. Babitskiy, L., Moskalevich, V., Mischuk, S. (2019). Justification of ways to increase the durability of tillage working bodies. E3S Web of Conferences, 126, 00059. doi: https://doi.org/10.1051/e3sconf/201912600059
  2. Leonov, O. A., Shkaruba, N. Z., Vergazova, Y. G., Golinitskiy, P. V. (2020). Improving the selection methodology rational ways to restore parts when repairing machines. Journal of Physics: Conference Series, 1679, 042057. doi: https://doi.org/10.1088/1742-6596/1679/4/042057
  3. Dudnikov, A., Gorbenko, O., Kelemesh, A., Drozhchana, O. (2020). Improving the technological process of restoring the tillage machine working parts. Eastern-European Journal of Enterprise Technologies, 2 (1 (104)), 72–77. doi: https://doi.org/10.15587/1729-4061.2020.198962
  4. Strebkov, S., Slobodyuk, A., Bondarev, A., Sakhnov, A. (2019). Strengthening of cultivator paws with electrospark doping. Engineering for Rural Development. doi: https://doi.org/10.22616/erdev2019.18.n178
  5. Shyamsunder, L., Khaled, B., Rajan, S. D., Goldberg, R. K., Carney, K. S., DuBois, P., Blankenhorn, G. (2020). Implementing deformation, damage, and failure in an orthotropic plastic material model. Journal of Composite Materials, 54 (4), 463–484. doi: https://doi.org/10.1177/0021998319865006
  6. Kies, F., Wilms, M. B., Pirch, N., Pradeep, K. G., Schleifenbaum, J. H., Haase, C. (2020). Defect formation and prevention in directed energy deposition of high-manganese steels and the effect on mechanical properties. Materials Science and Engineering: A, 772, 138688. doi: https://doi.org/10.1016/j.msea.2019.138688
  7. Chen, J., Gou, G., Zhu, Z., Gao, W. (2020). Rail surfacing repairing technique with self-shielded flux-cored wires. International Journal of Modern Physics B, 34 (01n03), 2040056. doi: https://doi.org/10.1142/s0217979220400561
  8. Goryushkin, V. F., Bendre, Y. V., Kozyrev, N. A., Kryukov, R. E., Shurupov, V. M. (2019). Development of new flux cored wires based on the tungsten oxide for improvement of drill bits wear resistance. IOP Conference Series: Earth and Environmental Science, 377, 012025. doi: https://doi.org/10.1088/1755-1315/377/1/012025
  9. Babichev, A. P., Babichev, I. A. (2008). Osnovy vibratsionnoy tehnologii. Rostov-na-Donu: Izdatel'skiy tsentr DGTU, 694.
  10. Todorov, I. T. (2020). Reconditioning of belt conveyor details by vibrating arc overlaying process. IOP Conference Series: Materials Science and Engineering, 977, 012013. doi: https://doi.org/10.1088/1757-899x/977/1/012013
  11. Rafiei, M. H., Gu, Y., El-Awady, J. A. (2020). Machine Learning of Dislocation-Induced Stress Fields and Interaction Forces. JOM, 72 (12), 4380–4392. doi: https://doi.org/10.1007/s11837-020-04389-w
  12. Zhang, C., Song, K., Cheng, C., Zhou, Y., Mi, X., Li, Z., Yuan, P. (2020). Effect of large plastic deformation caused by cold-drawing on microstructure and properties of directional solidification Cu-4 mass%Ag alloy. Transactions of Materials and Heat Treatment, 41 (12), 49–56. doi: https://doi.org/10.13289/j.issn.1009-6264.2020-0380
  13. Golubina, S. A., Sidorov, V. N. (2020). Development of methods for increasing the technical and economic efficiency of the application of hardening technologies for flat working bodies of tillage machines. IOP Conference Series: Materials Science and Engineering, 971, 052054. doi: https://doi.org/10.1088/1757-899x/971/5/052054
  14. Sokovikov, M. A., Simonov, M. Y., Chudinov, V. V., Oborin, V. A., Uvarov, S. V., Naimark, O. B. (2020). Studying the effect of a defective alloy structure on the localized shear fracture under different types of dynamic loading. Mechanics, Resource and Diagnostics of Materials and Structures (MRDMS-2020): Proceeding of the 14th International Conference on Mechanics, Resource and Diagnostics of Materials and Structures. doi: https://doi.org/10.1063/5.0036679
  15. Dudnikov, A., Dudnikov, I., Kelemesh, A., Gorbenko, O. (2018). Influence of the hardening treatment of a machine parts’ material on wear-resistance. Eastern-European Journal of Enterprise Technologies, 3 (1 (93)), 6–11. doi: https://doi.org/10.15587/1729-4061.2018.130999
  16. Pasyuta, A. G. (2015). Estimation of structure of the workhardened layer of cutting element of cultivator paw. Vibratsiyi v tekhnitsi ta tekhnolohiyakh, 3 (79), 96–98.

Downloads

Published

2021-04-20

How to Cite

Dudnikov, A., Ivankova, O., Gorbenko, O., & Kelemesh, A. (2021). Effect of vibration treatment on increasing the durability of tillage equipment working bodies . Eastern-European Journal of Enterprise Technologies, 2(1 (110), 104–108. https://doi.org/10.15587/1729-4061.2021.228606

Issue

Vol. 2 No. 1 (110) (2021): Engineering technological systems

Section

Engineering technological systems

License

Copyright (c) 2021 Анатолий Андреевич Дудников, Елена Владимировна Иванкова, Александр Викторович Горбенко, Антон Александрович Келемеш

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.

A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.