Development of a two-step technology of scouring wool by the method of high-energy discrete treatment

Authors

DOI:

https://doi.org/10.15587/1729-4061.2016.76380

Keywords:

Tsigeian wool, Sulside, residual grease content, acid number

Abstract

The process of pretreatment of wool fiber is the main factor, which determines the state of the raw material base of wool. The prime cost and the quality of the finished products depend on how and in what way wool scouring was performed. The traditional technologies of the wool pretreatment are expensive and inefficient; furthermore, the problem of extraction of wool grease from the used washing waters is not paid sufficient attention to. The solution to this problem is applying innovative technology of high­energy discrete processing.

Based on the conducted experimental studies, we proposed the technology of two­stage wool scouring by the method of high­energy discrete processing, which includes the following sequence of technological operations: mechanical scouring of wool, the high­energy discrete processing of wool for 3 minutes, washing of wool in the SAS solution with the concentration of 1,5 g/l, at the temperature of 45 °C, washing of wool in clean water, drying.

It was determined that the application of high­energy discrete processing of wool fiber for 3 minutes at the stage of washing contributes to improvement of the qualitative characteristics and to the increase in the output of wool grease up to 96 % in comparison with the amount of grease extracted from the unprocessed fiber.

Author Biographies

Alexandra Kunik, Kherson National Technical University Berislav highway, 24, Kherson, Ukraine, 73008

PhD, Junior Researcher

Research sector

Olga Semeshko, Kherson National Technical University Berislav highway, 24, Kherson, Ukraine, 73008

PhD, Researcher

Research sector

Tatiana Asaulyuk, Kherson National Technical University Berislav highway, 24, Kherson, Ukraine, 73008

Junior Researcher

Research sector

Yulia Saribyekova, Kherson National Technical University Berislav highway, 24, Kherson, Ukraine, 73008

Doctor of technical sciences, chief researcher

Research sector

Sergey Myasnykov, Kherson National Technical University Berislav highway, 24, Kherson, Ukraine, 73008

PhD

Department of chemical technology, expertise and food safety

References

  1. Muntyan, V. A. (2010). Analiz tehnologicheskih processov i ustrojstv dlya pervichnoj obrabotki shersti. Energosberezhenie. Energetika. Energoaudit, 1 (71), 62–65.
  2. Johnson, N. A. G., Russell, I. M. (Eds.) (2009). Advances in Wool Technology. Cambridge: Woodhead Publishing Limited, 342.
  3. Saribekova, Yu. G. (2002). Sovremennoe sostoyanie pervichnoj obrabotki shersti [Сurrent state of the primary processing of wool]. Problems of textile and light industry of Ukraine, 6, 42–47.
  4. Zhang, Y., Pang, G., Zhao, Y., Wang, X., Bu, F., Zhao, X. (2016). Pulsed electrohydraulic discharge for wool fiber cleaning. Journal of Cleaner Production, 112, 1033–1039. doi: 10.1016/j.jclepro.2015.08.023 10.1016/j.jclepro.2015.08.023
  5. Yarovoj, V. V., Tarasova, G. I., Ganzyuk, L. I. (1999). Yemul'sionnaya tehnologiya ochistki sherstyanogo syr'ya ot pervichnyh prirodnyh zagryaznenij [Emulsion technology cleaning woolen raw materials from primary natural contaminants]. Textile industry, 11-12, 20–21.
  6. Poole, A., Cordruwisch, R., Williamjones, F. (2005). Mechanism of aerobic biological destabilisation of wool scour effluent emulsions. Water Research, 39 (12), 2756–2762. doi: 10.1016/j.watres.2005.04.060
  7. Sengupta, A., Behera, J. (2014). Comprehensive view on chemistry, manufacturing & applications of lanolin extracted from wool pretreatment. American Journal of Engineering Research, 3 (7), 33–43.
  8. Labanda, J., Llorens, J. (2008). Wool scouring waste treatment by a combination of coagulation–flocculation process and membrane separation technology. Chemical Engineering and Processing: Process Intensification, 47 (7), 1061–1068. doi: 10.1016/j.cep.2007.07.010
  9. Zhang, R., Wang, A. (2015). Modification of wool by air plasma and enzymes as a cleaner and environmentally friendly process. Journal of Cleaner Production, 87, 961–965. doi: 10.1016/j.jclepro.2014.10.004
  10. Smith, E., Shen, J. (2011). Surface modification of wool with protease extracted polypeptides. Journal of Biotechnology, 156 (2), 134–140. doi: 10.1016/j.jbiotec.2011.08.012
  11. Bahtiyari, M. I., Duran, K. (2013). A study on the usability of ultrasound in scouring of raw wool. Journal of Cleaner Production, 41, 283–290. doi: 10.1016/j.jclepro.2012.09.009
  12. Tanapongpipat, A., Khamman, C., Pruksathorm, K., Hunsom, M. (2008). Process modification in the scouring process of textile industry. Journal of Cleaner Production, 16 (1), 152–158. doi: 10.1016/j.jclepro.2006.06.016
  13. Semeshko, O., Saribekova, J., Asaulyuk, T., Myasnikov, S. (2014). Тhe influence of electrical discharge nonlinear bulk cavitation on the structural and chemical changes in water during the wool fiber bleaching. Chemistry & chemical technology, 8 (4), 410–415.
  14. Ermolaeva, A. V., Sarіbekova, Yu. G., Myasnikov, S. A., Sarіbekov, G. S., Kulakov, O. І. (2008). Patent 32960 UA, MPK (2006) D06M13/00/. Kompozicіya poverhnevo-aktivnih rechovin dlya promivannya vovnyanogo volokna (Ukraina). u 2008 00451; declared: 14.01.2008; published: 10.06.2008. Byul. 11, 3.
  15. Korchagin, M. V., Sokolova, N. M., Shikanova, I. A. (1976). Laboratornyj praktikum po himicheskoj tehnologii voloknistyh materialov [Laboratory practical work on chemical technology of fibrous materials]. Moscow, Russia: Light industry, 352.
  16. Seltman, H. J. (2012). Experimental Design and Analysis. Pittsburgh: Carnegie Mellon University, 428.
  17. Podunovа, L. G. (Ed.) (1990). Rukovodstvo k prakticheskim zanyatiyam po metodam sanitarno-gigienicheskim issledovanij: uchebnoe posobie [Guide to practical training on the methods of sanitation studies]. Moscow: medicine, 304.
  18. Bucak, S., Rende, D. (2013). Colloid and Surface Chemistry: A Laboratory Guide for Exploration of the Nano World. SRS Press, 278.
  19. Shaov, A. H., Borukaev, T. A., Begretov, M. M. (2003). Osnovnye metody obnaruzheniya himicheskih yelementov v prirodnyh i stochnyh vodah. Laboratornye raboty po speckursu [The basic methods of detection of chemical elements in natural and waste waters. Laboratory work on a special course]. Nalchik: Kab.-Balk. Un-t, 30.
  20. Dean, J. (1995). Analytical Chemistry Handbook. USA: McGraw-Hill Professional Publishing, 1168.
  21. Miroshnichenko, Yu. Yu., Yurmazova, T. A. (2010). Himicheskie zagryazneniya v biosfere i ih opredelenie: uchebnoe posobie [Chemical pollution of the biosphere and their definition]. Tomsk: Tomsk Polytechnic University, 86.
  22. Paquot, C., Hautfenne, A. (Eds.) (1987). IUPAC Standard Methods for the Analysis of Oils, Fats and Derivatives. 7th edition. Blackwell Scientific Publications, Oxford, London, UK, 347.
  23. Myers, D. (2006). Surfactant Science and Technology. New Jersey: Wiley interscience, 379.
  24. Malyushevskaya, A. P., Malyushevskiy, P. P., Levda, V. I. (2004). Elektrovzryivnaya nelineynaya, ob'emnaya kavitatsiya v tehnologicheskih reaktorah. Chast 1 [Electroexplosion non-linear, volumetric cavitation process reactors. Part 1]. Elektronnaya obrabotka materialov, 1, 46–53.
  25. Malyushevskaya, A. P., Malyushevskiy, P. P., Levda V. I. (2004). Elektrovzryivnaya nelineynaya, ob'emnaya kavitatsiya v tehnologicheskih reaktorah. Chast 2 [Electroexplosion non-linear, volumetric cavitation process reactors. Part 2]. Elektronnaya obrabotka materialov, 2, 40–46.
  26. Krasnyanska, O. M., Zaschepkina, N. M. (2001). Modelyuvannya protsesu otrimannya pryazhI z lonovolokna, koronovanogo fIziko-mehanIchnim sposobom [Simulation of receipt of flax yarn, crowned physical and mechanical means]. VIsnik TehnologIchnogo unIversitetu PodIllya, 3 (1), 194–196.
  27. Saribekova, Yu. G., Semeshko, O. Ya., Ermolaeva, A. V. (2013). Innovatsionnaya tehnologiya obrabotki sherstyanogo volokna [The innovative technology of processing wool fiber]. Izvestiya vyisshih uchebnyih zavedeniy. Tehnologiya tekstilnoy promyishlennosti, 3, 79–83.
  28. Saribekova, Yu. G., Semeshko, O. Ya., Saribekov, G. S., Panasyuk, I. V., Matvienko, O. A. (2013). Obosnovanie vyibora elektrorazryadnoy obrabotki v kachestve metoda modifikatsii sherstyanogo volokna [Rationale for the discharge treatment as a method for modifying wool fiber]. Vestnik Sankt-Peterburgskogo universiteta tehnologiy i dizayna. Seriya 1. Estestvennyie i tehnicheskie nauki, 2, 3–7.
  29. Semeshko, O. Ya., Saribekova, Yu. G., Rastorgueva, M. I. (2011). Determination the influence of electrodischarge treatment on quality of dyed wool fiber. Eastern-European Journal of Enterprise Technologies, 3 (5 (51)), 62–64. Available at: http://journals.uran.ua/eejet/article/view/1595/1492
  30. Kuznetsova, E. G., Saribekova, Yu. G. (2011). Influence of electrodischarge processing on sewage treatment in coagulation and floculation processes. Eastern-European Journal of Enterprise Technologies, 4 (6 (52)), 50–53. Available at: http://journals.uran.ua/eejet/article/view/1425/1323
  31. Semeshko, O. Ya., Saribiekova, Yu. H., Yermolaieva, A. V., Kulihin, M. L. (2014). Elektrorozriadna obrobka v tekhnolohiiakh promyvky vovny ta oderzhannia vovnianoho zhyru [Electrodischarge processing technology in washing wool and wool grease reception]. Visnyk Kyivskoho natsionalnoho universytetu tekhnolohii ta dyzainu, 5 (79), 215–218.
  32. Kunik, O., Semeshko, O., Saribekova, J., Myasnikov, S. (2014). High-energy discrete processing in technology of extraction of wool grease. Ukrainian Food Journal, 3, 381–388.
  33. Semeshko, O. Ya., Kunik, A. N., Asaulyuk, T. S., Saribekova, Yu. G., Myasnikov, S. A. (2016). Study of the effect of high-energy discrete processing on the extraction kinetics and properties of wool grease. Eastern-European Journal of Enterprise Technologies, 6 (80), 40–45. doi: 10.15587/1729-4061.2016.65478

Downloads

Published

2016-08-30

How to Cite

Kunik, A., Semeshko, O., Asaulyuk, T., Saribyekova, Y., & Myasnykov, S. (2016). Development of a two-step technology of scouring wool by the method of high-energy discrete treatment. Eastern-European Journal of Enterprise Technologies, 4(10(82), 36–43. https://doi.org/10.15587/1729-4061.2016.76380