Methods of wide layer surfacing of wear-resistant alloys
DOI:
https://doi.org/10.31498/2225-6733.33.2016.104760Keywords:
wide layer surfacing, wear-resistant alloy, powder strip, electrode material, share of the base metal, the deposited metalAbstract
A comparative analysis of known methods of wide layer surfacing of wear-resistant alloys with different surfacing materials has been made. The technological schemes of surfacing are described and discussed. The advantages and drawbacks of different surfacing methods have been analyzed. The only generally accepted method is a single-pass welding as a result of which one roller forms. It has been shown that wide-layer surfacing makes it possible to get the desired chemical composition and the desired geometric dimensions of the deposited layer. It has been shown that for wide-layer surfacing of wear-resistant alloys in different ways there must be minimum contents of the base metal in the weld. Welding regimes adjusting and selecting proper powder electrode design can provide proper joining of the base and deposited metal. Obtaining the required chemical composition of the deposited layer depends on the share of the base and deposited metal, it depending on the welding process. It is necessary to apply several layers surfacing to obtain the required geometric parameters of the deposited coating layer. The recommendations for practical applications of wide layer surfacing concerning wear resistant alloys and powder strips have been formulaReferences
Список использованных источников (ГОСТ):
Чигарев В.В. Порошковые ленты для наплавки / В.В. Чигарев, А.Г. Белик // Сварочное производство. – 2011. – № 8. – С. 38-44.
Наплавка двумя ленточными электродами / В.Н. Харитонов и др. // Сварочное производство. – 1978. – № 6. – С. 46-48.
Зареченский А.В. Некоторые вопросы технологии наплавки засыпных аппаратов / А.В. Зареченский, А.А. Колечко // Сварочное производство. – 1970. – № 10. – С. 49-50.
Разиков М.И. Влияние режимов широкослойной наплавки на размеры наплавленного слоя / М.И. Разиков, Н.В. Королев // Автоматическая сварка. – 1966. – № 12 (165). – С. 37-42.
Образование трещин при наплавке высокохромистого чугуна на сталь / Ю.А. Юзвенко, В.И. Махненко, В.М. Шекера, В.П. Шимановский //Автоматическая сварка. – 1971. – № 9. – С. 15-19.
Гулаков С.В. Управление химическим составом металла, наплавляемого ленточным электродом / С.В. Гулаков, В.Н. Матвиенко, Я.В. Матвиенко // Захист металургійних машин від поломок : Зб. наук. пр. / ПГТУ. – Маріуполь, 2008. – Вип. 10. – С. 231-235.
Меликов В.В. Широкослойная износостойкая наплавка зубьев ковшей эксковаторов ЭКГ-4,6 / В.В. Меликов и др. // Сварочное производство. – 1977. – № 8. – С. 45-46.
Меликов В.В. Многоэлектродная наплавка / В.В. Меликов. – М. : Машиностроение. – 1988. – 144 с.
Тарасов В.В. Широкослойная наплавка в поперечном магнитном поле открытой дугой / В.В. Тарасов, П.Ф. Лаврик, Л.К. Лещинский // Автоматическая сварка. – 1973. – № 1. – С. 73-74.
References:
Chigarev V.V., Belik A.G. Poroshkovye lenty dlia naplavki [Powder strip for surfacing]. Svarochnoe proizvodstvo – Welding production, 2011, no. 8, pp. 38-44. (Rus.)
Kharitonov V.N., Antsiferov G.D., Kovaler G.I. Naplavka dvumia lentochnymi elektrodami [Surfacing of two strip electrodes]. Svarochnoe proizvodstvo – Welding production, 1978, no. 6, pp. 46-48. (Rus.)
Zarechensky A.V., Kolechko A.A. Nekotorye voprosy tekhnologii naplavki zasypnykh apparatov [Some issues of technology of welding of the charging apparatus]. Svarochnoe proizvodstvo – Welding production, 1970, no. 10, pp. 49-50. (Rus.)
Razikov M.I., Korolev N.М. Vliianie rezhimov shirokosloinoi naplavki na razmery naplavlennogo sloia [Influence of modes out broad-zoned surfacing on the size of the deposited layer]. Avtomaticheskaia svarka – Automatic welding, 1966, no. 12, pp. 37-42. (Rus.)
Yuzvenko Yu.А., Makhnenko V.I., Shekera V.M., Szymanowski V.P. Obrazovanie treshchin pri naplavke vysokokhromistogo chuguna na stal' [Formation of cracks in surfacing of high-chromium cast iron to steel]. Avtomaticheskaia svarka – Automatic welding, 1971, no. 9, pp. 15-19. (Rus.)
Gulakov S.V., Matvienko V.N., Matvienko Y.V. Upravlenie khimicheskim sostavom metalla, naplavliaemogo lentochnym elektrodom [Management of the chemical composition of the metal filler strip electrode]. Zakhyst metalurhiynykh mashyn vid polomok – Protection of metallurgical machinery from damage, 2008, no. 10, pp. 231-235. (Rus.)
Malikov V.V., Brodyansky O.M., sheynman E.L. Shirokosloinaia iznosostoikaia naplavka zub'ev kovshei ekskovatorov EKG-4,6 [Broad-zoned surfacing of the wear-resistant teeth buckets for excavators EKG-4,6]. Svarochnoe proizvodstvo – Welding production, 1977, no. 8, pp. 45-46. (Rus.)
Malikov V.V. Mnogoelektrodnaia naplavka [Multielectrode welding]. Moscow, Mechanical Engineering Publ., 1998. 144 p. (Rus.)
Tarasov V.V., Lavrik P.F., Leshchinsky L.K. Shirokosloinaia naplavka v poperechnom magnitnom pole otkrytoi dugoi [Broad-zoned surfacing in a transverse magnetic field open arc]. Avtomaticheskaia svarka – Automatic welding, 1973, no. 1, pp. 73-74. (Rus.)
Downloads
How to Cite
Issue
Section
License
The journal «Reporter of the Priazovskyi State Technical University. Section: Technical sciences» is published under the CC BY license (Attribution License).
This license allows for the distribution, editing, modification, and use of the work as a basis for derivative works, even for commercial purposes, provided that proper attribution is given. It is the most flexible of all available licenses and is recommended for maximum dissemination and use of non-restricted materials.
Authors who publish in this journal agree to the following terms:
1. Authors retain the copyright of their work and grant the journal the right of first publication under the terms of the Creative Commons Attribution License (CC BY). This license allows others to freely distribute the published work, provided that proper attribution is given to the original authors and the first publication of the work in this journal is acknowledged.
2. Authors are allowed to enter into separate, additional agreements for non-exclusive distribution of the work in the same form as published in this journal (e.g., depositing it in an institutional repository or including it in a monograph), provided that a reference to the first publication in this journal is maintained.







