Electric arc spraying for restoration and repair of metallurgical equipment parts
DOI:
https://doi.org/10.31498/2225-6733.31.2015.71135Keywords:
electric arc spraying, cored wire, adhesive strength, loading conditions, coating hardness, wear resistance, shaft-gears, shaft-beam, work roll, the thickness of the coating, squeezingAbstract
It has been shown that the electric arc spraying with the use of powder wires can be used to repair and restore parts of metallurgical equipment. The technology of spraying parts by means of the cored wire Steelcored M8TUV; T462MMIN5 and combinations of steel and aluminum wires to restore shaft-gears, shaft-beams, cranes axles for the foundry of the Moldavian Metallurgical Plant has been introduced. The composition of the flux-cored wires MMP-2,3 developed at the Department of Equipment and welding production technology of PSTU that provides the required hardness and adhesion of the coating and the substrate have been shown and the results of the coatings properties studies have been published. Studies have shown matching properties of the coatings to be used for details of the metallurgical equipment working under difficult conditions, including the rolls of rolling mills. Cored wire was used for pilot plating of the rolls surface of the skin-rolling stand at the cold-rolling mill at Illich Steel and Iron Works, Mariupol. Residual coating thickness ranged from 15 to 25 microns. Strip sized 0,9 × 1025 mm has been rolled, the squeezing is equal to 0,8...1,0%.References
Роянов В.А. Электродуговая металлизация как технология восстановления и упрочнения деталей машин и механизмов / В.А. Роянов, В.П. Семенов, С.А. Цыганков // Сб. тезисов докладов IV Всесоюзной НТК «Композиционные покрытия». – Житомир, 1991. – С. 38-39.
Роянов В.А. Экономнолегированные порошковые проволоки для электродугового напыления износостойких покрытий / В.А. Роянов, В.П. Семенов // Вестник Приазовского гостехуниверситета : Зб. науч. тр. / ПГТУ. – Мариуполь, 1995. – № 1. – С. 157-160.
Роянов В.А. Электродуговая металлизация порошковыми проволоками – метод восстановления коленчатых валов двигателей внутреннего сгорания / В.А. Роянов, В.П. Семенов, С.А. Цыганков // Сб. тезисов и докладов МНТК «Состояние и перспективы развития электротехнологии». – Иваново, 1991. – С. 84-86.
Роянов В.А. Тенденции развития и опыт применения порошковой проволоки для дуговой металлизации / В.А. Роянов, В.П. Семенов // Сб. тезисов докладов МНТК «Современные проблемы развития сварочного производства и совершенствования подготовки кадров». – Мариуполь, 1996. – С. 51-52.
Роянов В.А. Плавление электродов при дуговой металлизации / В.А. Роянов // Свароч-ное производство. – 1990. – № 2. – С. 35-38.
Захаров С.В. Остаточные напряжения и прочность сцепления покрытий при газотермическом напылении / С.В. Захаров, А.Н. Серенко, В.А. Роянов // Сварочное производство. – 2002. – № 3. – С. 8-11.
Downloads
How to Cite
Issue
Section
License
The journal «Reporter of the Priazovskyi State Technical University. Section: Technical sciences» is published under the CC BY license (Attribution License).
This license allows for the distribution, editing, modification, and use of the work as a basis for derivative works, even for commercial purposes, provided that proper attribution is given. It is the most flexible of all available licenses and is recommended for maximum dissemination and use of non-restricted materials.
Authors who publish in this journal agree to the following terms:
1. Authors retain the copyright of their work and grant the journal the right of first publication under the terms of the Creative Commons Attribution License (CC BY). This license allows others to freely distribute the published work, provided that proper attribution is given to the original authors and the first publication of the work in this journal is acknowledged.
2. Authors are allowed to enter into separate, additional agreements for non-exclusive distribution of the work in the same form as published in this journal (e.g., depositing it in an institutional repository or including it in a monograph), provided that a reference to the first publication in this journal is maintained.







