Reduction of cutting tools wear by using new materials in processing
DOI:
https://doi.org/10.31498/2225-6733.40.2020.216174Keywords:
superhard materials, processing of blanks, tool materials, diamond-containing composites, tools, tool durability, high-performance processing of blanks, wear processAbstract
Automation of machine-building equipment, increasing processing speeds and expanding the range of the materials processed necessitated the development of effective abrasive materials that retain the ability to work under extreme conditions. A tool made of diamond-containing composite materials due to the record hardness of diamonds cannot be replaced by any other materials when processing products made of super hard materials, glass, ceramics, natural and synthetic materials. At the present stage of scientific and technical progress strength, viscosity and other characteristics of structural materials are increasing so rapidly that the tool materials available for production in a number of cases do not allow high-performance processing of blanks. Due to these features of modern production, the use of super hard materials is becoming increasingly important in metalworking. Natural (À) and synthetic diamonds (ASO) ASR, ASV, ASK, ASS, A M, ASN are used in industry. A diamond is the hardest material, possessing high red-hardness and wear resistance; there being no adhesion with many materials for diamonds. The disadvantage of diamonds is their fragility. Diamonds are used for the manufacture of diamond tools and fine powders. Other characteristics of construction materials increase so quickly that the tooling materials available for production in some cases do not make it possible to obtain high-performance crystal diamonds used to equip tools. Diamond chisels for thin sharpening and boring of the parts from aluminium alloys, bronzes, composite metals and non-metal materials are most widely used. A diamond instrument is applied for treatment of such hard materials as germanium, silicon, semiconductor materials, ceramics, heat resistant steels and alloys. The quality of the processed surfaces of parts increases with the use of diamond tools. Processing is carried out with the сutting speeds over 1000 m/min. Surface parts processed in these conditions, have low roughness and high accuracy sizes. The article shows that application of superhard materials, acquires still greater value in modern metal-workingReferences
Перелік використаних джерел (ДСТУ):
Внуков Ю.Н. Прогрессивный обрабатывающий инструмент и методы повышения его качества / Ю.Н. Внуков. – М. : Машиностроение, 2008. – 234 с.
Кондратов А.С. Зависимость стойкости резцов от интенсивности вибраций / А.С. Кондратов, Б.П. Бармин // Станки и инструмент. – 1994. – № 6. – С. 12-15.
Мануйленко В.М. Условия эффективного применения высокоскоростной обработки / В.М. Мануйленко // Вісник Харківського національного технічного університету сільського господарства ім. П. Василенка / ХНТУСГ. – Харків, 2007. – Вип. 61. – С. 279-283.
Козырев Н.В. Синтез ультрадисперсных алмазов из сплава тротила с полицикличе-скими нитраминами / Н.В. Козырев, С.В Сысолятин, Г.В. Сакович // Физика горения и взрыва. – 2006. – Т. 42, № 4. – С. 131-134.
References:
Vnukov Yu.N. Progressivnyi obrabatyvaiushchii instrument i metody povysheniia ego kachestva [Progressive processing tools and methods to improve its quality]. Moscow, Mashinostroenie Publ., 2008. 234 p. (Rus.)
Kondratov A., Barmin B.P. Zavisimost’ stoikosti reztsov ot intensivnosti vibratsii [De-pendence of the durability of incisors on the intensity of vibrations]. Stanki i instrument – Machines and tools, 1994, no. 6, pp. 12-15. (Rus.)
Manuylenko V.M. Usloviia effektivnogo primeneniia vysokoskorostnoi obrabotki [Con-ditions for the effective application of high-speed processing]. Vіsnik Kharkіvs’kogo natsіonal’nogo tekhnіchnogo unіversitetu sіl’s’kogo gospodarstva іm. P. Vasilenka – Bul-letin of Kharkiv National Technical University of Agriculture named after P. Vasylenko, 2007, vol. 61, pp. 279-283. (Rus.)
Kozyirev N.V., Syisolyatin S.V., Sakovich G.V. Sintez ul’tradispersnykh almazov iz splava trotila s politsiklicheskimi nitraminami [Synthesis of ultradisperse diamonds from the TNT alloy with polycyclic indamines]. Fizika goreniia i vzryva – Combustion, Explosion and Shock Waves, 2006, vol. 42, no. 4, pp. 131-134. (Rus.)
Downloads
How to Cite
Issue
Section
License
The journal «Reporter of the Priazovskyi State Technical University. Section: Technical sciences» is published under the CC BY license (Attribution License).
This license allows for the distribution, editing, modification, and use of the work as a basis for derivative works, even for commercial purposes, provided that proper attribution is given. It is the most flexible of all available licenses and is recommended for maximum dissemination and use of non-restricted materials.
Authors who publish in this journal agree to the following terms:
1. Authors retain the copyright of their work and grant the journal the right of first publication under the terms of the Creative Commons Attribution License (CC BY). This license allows others to freely distribute the published work, provided that proper attribution is given to the original authors and the first publication of the work in this journal is acknowledged.
2. Authors are allowed to enter into separate, additional agreements for non-exclusive distribution of the work in the same form as published in this journal (e.g., depositing it in an institutional repository or including it in a monograph), provided that a reference to the first publication in this journal is maintained.







