An effect analysis of cooling water direction towards condensate oil from scrap tires
DOI:
https://doi.org/10.15587/1729-4061.2021.209900Keywords:
counter flow, parallel flow, pyrolysis, condenser, heat transferAbstract
The application of pyrolysis for the thermal decomposition of tire waste can be taken as the ideal concept to reduce and recycle tire waste. The product of the process can produce condensate oil, a typical oil that is close to crude oil properties. The critical aspect of the pyrolysis process is the design of the reactor, particularly for the condenser where the rate of heat transfer contributes to the overall quality and quantity of the produced condensate oil. This study focused on the effect of water flow direction on the condensation process of pyrolysis gas. The quantity and quality of the produced oil are examined to observe the effect of the condensation process. Two different water flow directions are tested in the process, namely, counter flow and parallel flow direction. The effect of water flow direction in the condenser clearly affects the pyrolysis process to produce the condensate oil. Based on the production quantity, the counter flow condenser is able to produce 355 ml of condensate oil while the parallel flow one merely 290 ml. Based on the quality of the produced condensate oil, the counter flow condenser is generally better than the parallel flow one where the density, flash point and viscosity are close to crude oil properties. The rate of heat transfer from the condenser to the pyrolysis gas is the main factor that contributes to the quality and quantity of the condensate oil. The average heat transfer for the counter and parallel flow is 2,728 W and 1,865 W, respectively. It can be said that using the counter flow condenser for the pyrolysis reactor can improve the quality and quantity of the condensate oil
References
- The ETRMA Statistics Report (2012). Belgium.
- Bekhiti, M., Trouzine, H., Asroun, A. (2014). Properties of Waste Tire Rubber Powder. Engineering, Technology & Applied Science Research, 4 (4), 669–672. doi: https://doi.org/10.48084/etasr.439
- Ouyang, S., Xiong, D., Li, Y., Zou, L., Chen, J. (2018). Pyrolysis of scrap tyres pretreated by waste coal tar. Carbon Resources Conversion, 1 (3), 218–227. doi: https://doi.org/10.1016/j.crcon.2018.07.003
- Zabaniotou, A. A., Stavropoulos, G. (2003). Pyrolysis of used automobile tires and residual char utilization. Journal of Analytical and Applied Pyrolysis, 70 (2), 711–722. doi: https://doi.org/10.1016/s0165-2370(03)00042-1
- Parthasarathy, P., Choi, H. S., Park, H. C., Hwang, J. G., Yoo, H. S., Lee, B.-K., Upadhyay, M. (2016). Influence of process conditions on product yield of waste tyre pyrolysis- A review. Korean Journal of Chemical Engineering, 33 (8), 2268–2286. doi: https://doi.org/10.1007/s11814-016-0126-2
- Wik, A., Dave, G. (2006). Acute toxicity of leachates of tire wear material to Daphnia magna – Variability and toxic components. Chemosphere, 64 (10), 1777–1784. doi: https://doi.org/10.1016/j.chemosphere.2005.12.045
- Torretta, V., Rada, E. C., Ragazzi, M., Trulli, E., Istrate, I. A., Cioca, L. I. (2015). Treatment and disposal of tyres: Two EU approaches. A review. Waste Management, 45, 152–160. doi: https://doi.org/10.1016/j.wasman.2015.04.018
- Venkatesan, H., Sivamani, S., Bhutoria, K., Vora, H. H. (2018). Experimental study on combustion and performance characteristics in a DI CI engine fuelled with blends of waste plastic oil. Alexandria Engineering Journal, 57 (4), 2257–2263. doi: https://doi.org/10.1016/j.aej.2017.09.001
- Choi, G.-G., Jung, S.-H., Oh, S.-J., Kim, J.-S. (2014). Total utilization of waste tire rubber through pyrolysis to obtain oils and CO2 activation of pyrolysis char. Fuel Processing Technology, 123, 57–64. doi: https://doi.org/10.1016/j.fuproc.2014.02.007
- Colom, X., Cañavate, J., Carrillo, F., Suñol, J. J. (2009). Effect of the particle size and acid pretreatments on compatibility and properties of recycled HDPE plastic bottles filled with ground tyre powder. Journal of Applied Polymer Science, 112 (4), 1882–1890. doi: https://doi.org/10.1002/app.29611
- Donatelli, A., Iovane, P., Molino, A. (2010). High energy syngas production by waste tyres steam gasification in a rotary kiln pilot plant. Experimental and numerical investigations. Fuel, 89 (10), 2721–2728. doi: https://doi.org/10.1016/j.fuel.2010.03.040
- Dai, X., Yin, X., Wu, C., Zhang, W., Chen, Y. (2001). Pyrolysis of waste tires in a circulating fluidized-bed reactor. Energy, 26 (4), 385–399. doi: https://doi.org/10.1016/s0360-5442(01)00003-2
- Czajczyńska, D., Anguilano, L., Ghazal, H., Krzyżyńska, R., Reynolds, A. J., Spencer, N., Jouhara, H. (2017). Potential of pyrolysis processes in the waste management sector. Thermal Science and Engineering Progress, 3, 171–197. doi: https://doi.org/10.1016/j.tsep.2017.06.003
- Tan, V., De Girolamo, A., Hosseini, T., Alhesan, J. A., Zhang, L. (2018). Scrap tyre pyrolysis: Modified chemical percolation devolatilization (M-CPD) to describe the influence of pyrolysis conditions on product yields. Waste Management, 76, 516–527. doi: https://doi.org/10.1016/j.wasman.2018.03.013
- Ucar, S., Karagoz, S., Ozkan, A. R., Yanik, J. (2005). Evaluation of two different scrap tires as hydrocarbon source by pyrolysis. Fuel, 84 (14-15), 1884–1892. doi: https://doi.org/10.1016/j.fuel.2005.04.002
- Dı́ez, C., Martı́nez, O., Calvo, L. F., Cara, J., Morán, A. (2004). Pyrolysis of tyres. Influence of the final temperature of the process on emissions and the calorific value of the products recovered. Waste Management, 24 (5), 463–469. doi: https://doi.org/10.1016/j.wasman.2003.11.006
- Kordoghli, S., Khiari, B., Paraschiv, M., Zagrouba, F., Tazerout, M. (2017). Impact of different catalysis supported by oyster shells on the pyrolysis of tyre wastes in a single and a double fixed bed reactor. Waste Management, 67, 288–297. doi: https://doi.org/10.1016/j.wasman.2017.06.001
- Miandad, R., Barakat, M. A., Rehan, M., Aburiazaiza, A. S., Gardy, J., Nizami, A. S. (2018). Effect of advanced catalysts on tire waste pyrolysis oil. Process Safety and Environmental Protection, 116, 542–552. doi: https://doi.org/10.1016/j.psep.2018.03.024
- Li, L., Yan, B., Li, H., Yu, S., Liu, S., Yu, H., Ge, X. (2018). SO42−/ZrO2 as catalyst for upgrading of pyrolysis oil by esterification. Fuel, 226, 190–194. doi: https://doi.org/10.1016/j.fuel.2018.04.006
- Torres, A., de Marco, I., Caballero, B. M., Laresgoiti, M. F., Legarreta, J. A., Cabrero, M. A. et. al. (2000). Recycling by pyrolysis of thermoset composites: characteristics of the liquid and gaseous fuels obtained. Fuel, 79 (8), 897–902. doi: https://doi.org/10.1016/s0016-2361(99)00220-3
- Nkosi, E., Muzenda, N . (2014). A Review and Discussion of Waste Tyre Pyrolysis and Derived Products. World Congress on Engineering, WCE 2014, 2, 979–985.
- Palla, V. S. K. K., Papadikis, K., Gu, S. (2015). A numerical model for the fractional condensation of pyrolysis vapours. Biomass and Bioenergy, 74, 180–192. doi: https://doi.org/10.1016/j.biombioe.2015.01.020
- Williams, P. T., Besler, S., Taylor, D. T. (1990). The pyrolysis of scrap automotive tyres: The influence of temperature and heating rate on product composition. Fuel, 69 (12), 1474–1482. doi: https://doi.org/10.1016/0016-2361(90)90193-t
- Jelita, C. (2015). Design of Condenser on the Convert Machine of Waste Tire to Crude Oil. Universitas Negeri Jakarta.
- Liu, D., Jin, J., Gao, M., Xiong, Z., Stanger, R., Wall, T. (2018). A comparative study on the design of direct contact condenser for air and oxy-fuel combustion flue gas based on Callide Oxy-fuel Project. International Journal of Greenhouse Gas Control, 75, 74–84. doi: https://doi.org/10.1016/j.ijggc.2018.05.011
- Wang, J., Li, J. M., Hwang, Y. (2018). Modeling of film condensation flow in oval microchannels. International Journal of Heat and Mass Transfer, 126, 1194–1205. doi: https://doi.org/10.1016/j.ijheatmasstransfer.2018.05.126
- Aishwarya, K. N., Sindhu, N. (2016). Microwave Assisted Pyrolysis of Plastic Waste. Procedia Technology, 25, 990–997. doi: https://doi.org/10.1016/j.protcy.2016.08.197
- Mastral, F. J., Esperanza, E., Garcı́a, P., Juste, M. (2002). Pyrolysis of high-density polyethylene in a fluidised bed reactor. Influence of the temperature and residence time. Journal of Analytical and Applied Pyrolysis, 63 (1), 1–15. doi: https://doi.org/10.1016/s0165-2370(01)00137-1
- Ingram, L., Mohan, D., Bricka, M., Steele, P., Strobel, D., Crocker, D. et. al. (2008). Pyrolysis of Wood and Bark in an Auger Reactor: Physical Properties and Chemical Analysis of the Produced Bio-oils. Energy & Fuels, 22 (1), 614–625. doi: https://doi.org/10.1021/ef700335k
- Bhale, P. V., Deshpande, N. V., Thombre, S. B. (2009). Improving the low temperature properties of biodiesel fuel. Renewable Energy, 34 (3), 794–800. doi: https://doi.org/10.1016/j.renene.2008.04.037
- Benjumea, P., Agudelo, J., Agudelo, A. (2008). Basic properties of palm oil biodiesel–diesel blends. Fuel, 87 (10-11), 2069–2075. doi: https://doi.org/10.1016/j.fuel.2007.11.004
- Özçimen, D., Karaosmanoğlu, F. (2004). Production and characterization of bio-oil and biochar from rapeseed cake. Renewable Energy, 29 (5), 779–787. doi: https://doi.org/10.1016/j.renene.2003.09.006
- Lang, X., Dalai, A. K., Bakhshi, N. N., Reaney, M. J., Hertz, P. B. (2001). Preparation and characterization of bio-diesels from various bio-oils. Bioresource Technology, 80 (1), 53–62. doi: https://doi.org/10.1016/s0960-8524(01)00051-7
- Pereira, C. C., Pasa, V. M. D. (2005). Effect of Alcohol and Copper Content on the Stability of Automotive Gasoline. Energy & Fuels, 19 (2), 426–432. doi: https://doi.org/10.1021/ef049849h
- Najafi, G., Ghobadian, B., Tavakoli, T., Buttsworth, D. R., Yusaf, T. F., Faizollahnejad, M. (2009). Performance and exhaust emissions of a gasoline engine with ethanol blended gasoline fuels using artificial neural network. Applied Energy, 86 (5), 630–639. doi: https://doi.org/10.1016/j.apenergy.2008.09.017
- Raheman, H., Ghadge, S. V. (2007). Performance of compression ignition engine with mahua (Madhuca indica) biodiesel. Fuel, 86 (16), 2568–2573. doi: https://doi.org/10.1016/j.fuel.2007.02.019
- Bharathwaaj, R., Nagarajan, P. K., Kabeel, A. E., Madhu, B., Mageshbabu, D., Sathyamurthy, R. (2018). Formation, characterization and theoretical evaluation of combustion of biodiesel obtained from wax esters of A. Mellifera. Alexandria Engineering Journal, 57 (3), 1205–1215. doi: https://doi.org/10.1016/j.aej.2017.03.021
- Kareddula, V. K., Puli, R. K. (2018). Influence of plastic oil with ethanol gasoline blending on multi cylinder spark ignition engine. Alexandria Engineering Journal, 57 (4), 2585–2589. doi: https://doi.org/10.1016/j.aej.2017.07.015
- Saraswat, M., Chauhan, N. R. (2020). Comparative assessment of butanol and algae oil as alternate fuel for SI engines. Engineering Science and Technology, an International Journal, 23 (1), 92–100. doi: https://doi.org/10.1016/j.jestch.2019.04.002
- Rofiqulislam, M., Haniu, H., Rafiqulalambeg, M. (2008). Liquid fuels and chemicals from pyrolysis of motorcycle tire waste: Product yields, compositions and related properties. Fuel, 87 (13-14), 3112–3122. doi: https://doi.org/10.1016/j.fuel.2008.04.036
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Budhi M Suyitno, Erlanda Augupta Pane, Wina Libyawati, Chatrine Jelita, Hendri Sukma, Ismail Ismail
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.