Determining the efficiency of cleaning a milk line made from different materials from contaminants
DOI:
https://doi.org/10.15587/1729-4061.2021.237070Keywords:
milking equipment, cleaning process, washing a milk line, washing solution, pollution adhesionAbstract
While moving along the milk-conducting systems in a milking machine, milk is in contact with the inner surface whose area exceeds 20 m2. That leads to the formation of protein-fat biofilms of contamination, which are a nutrient medium for the development of microorganisms. With insufficiently effective cleaning of these contaminants, in the periods between milking, the number of microflorae located in milk-conducting systems increases by tens of thousands of times.
When cleaned with ineffective cleaning agents, mineral elements from milk are adsorbed on the surface of a protein-fat bio-film, which are subsequently compacted, changed, and converted into milk stone. In this case, the technical implementation of milk conducting systems is of critical importance.
It has been established that a milk line made from any material is better cleaned with a hot washing solution than a cold one. Thus, with an increase in the temperature of a washing solution from 60 °C to 85 °C, the cleaning time of the milk line is reduced from 9.5 minutes to 1.5 minutes, or by 6 times.
It was established that during the washing phase of a milk line there is a significant decrease in the temperature of the washing solution (≈30 %), which reduces the effectiveness of cleaning the parts of the system. Therefore, there is a need to maintain the solution temperature throughout the entire cleaning process.
It is proved that the specific energy of adhesion of pollution in water is 2 times higher than that in a washing solution. With an increase in the temperature of the solution for every 10 °C, the decrease in the specific energy of pollution adhesion is on average 13 %. With an increase in the period after the end of milking before washing the milk line, the specific energy of its purification increases.
The study reported here could lead improve the productivity of milking machines and the quality of the resulting product. That involves designing milking and dairy equipment from innovative materials.
References
- Hogenboom, J. A., Pellegrino, L., Sandrucci, A., Rosi, V., D’Incecco, P. (2019). Invited review: Hygienic quality, composition, and technological performance of raw milk obtained by robotic milking of cows. Journal of Dairy Science, 102 (9), 7640–7654. doi: https://doi.org/10.3168/jds.2018-16013
- Islam, M., Islam, M., Khan, M., Rashid, M., Obaidullah, S. (1970). Effect Of Different Hygenic Condition During Milking On Bacterial Count Of Cows Milk. Bangladesh Journal of Animal Science, 38 (1-2), 108–114. doi: https://doi.org/10.3329/bjas.v38i1-2.9919
- Bava, L., Zucali, M., Sandrucci, A., Brasca, M., Vanoni, L., Zanini, L., Tamburini, A. (2011). Effect of cleaning procedure and hygienic condition of milking equipment on bacterial count of bulk tank milk. Journal of Dairy Research, 78 (2), 211–219. doi: https://doi.org/10.1017/s002202991100001x
- Pandey, N., Kumari, A., Varma, A. K., Sahu, S., Akbar, M. A. (2014). Impact of applying hygienic practices at farm on bacteriological quality of raw milk. Veterinary World, 7 (9), 754–758. doi: https://doi.org/10.14202/vetworld.2014.754-758
- Paliy, A., Aliiev, E., Paliy, A., Ishchenko, K., Shkromada, O., Musiienko, Y. et. al. (2021). Development of a device for cleansing cow udder teats and testing it under industrial conditions. Eastern-European Journal of Enterprise Technologies, 1 (1 (109)), 43–53. doi: https://doi.org/10.15587/1729-4061.2021.224927
- Krushelnytska, N. V. (2013). The influence of sanitary processing of milking equipment and milking technologies on hygienic quality of milk. Naukovyi visnyk Lvivskoho natsionalnoho universytetu veterynarnoi medytsyny ta biotekhnolohiy im. S. Z. Hzhytskoho, 15 (1 (55)), 93–97.
- Paliy, A., Naumenko, A., Paliy, A., Zolotaryova, S., Zolotarev, A., Tarasenko, L. et. al. (2020). Identifying changes in the milking rubber of milking machines during testing and under industrial conditions. Eastern-European Journal of Enterprise Technologies, 5 (1 (107)), 127–137. doi: https://doi.org/10.15587/1729-4061.2020.212772
- Latorre, A. A., Van Kessel, J. S., Karns, J. S., Zurakowski, M. J., Pradhan, A. K., Boor, K. J. et. al. (2010). Biofilm in milking equipment on a dairy farm as a potential source of bulk tank milk contamination with Listeria monocytogenes. Journal of Dairy Science, 93 (6), 2792–2802. doi: https://doi.org/10.3168/jds.2009-2717
- Paliy, A. (2016). Improvement technological method of cleaning milking dairy equipment. Naukovo-tekhnichnyi biuleten, 116, 104–108.
- Ohnstad, I. (2013). Effective cleaning of the milking machine. Livestock, 18 (1), 28–31. doi: https://doi.org/10.1111/j.2044-3870.2012.00174.x
- Wang, X., Demirci, A., Graves, R. E., Puri, V. M. (2019). Conventional and Emerging Clean-in-Place Methods for the Milking Systems. Raw Milk, 91–115. doi: https://doi.org/10.1016/b978-0-12-810530-6.00005-5
- Zhmyrko, A. M. (2005). Kachestvo ochistki detaley molokoprovoda ot zagryazneniy pri ego tsirkulyatsionnoy moyke. Sovershenstvovanie protsessov i tekhnicheskih sredstv v APK, 6, 62–65.
- Calcante, A., Tangorra, F. M., Oberti, R. (2016). Analysis of electric energy consumption of automatic milking systems in different configurations and operative conditions. Journal of Dairy Science, 99 (5), 4043–4047. doi: https://doi.org/10.3168/jds.2015-10490
- Boguniewicz-Zablocka, J., Klosok-Bazan, I., Naddeo, V. (2017). Water quality and resource management in the dairy industry. Environmental Science and Pollution Research, 26 (2), 1208–1216. doi: https://doi.org/10.1007/s11356-017-0608-8
- Aliyev, Y., Yaropud, V., Gavrilchenko, O., Kostenikov, O. (2019). Automated system of management of the technological process of milking. Engineering, Energy, Transport AIC, 3 (106), 5–12. doi: https://doi.org/10.37128/2520-6168-2019-3-1
- Dmytriv, V. (2020). Model of forced turbulence for pulsing flow. Diagnostyka, 21 (1), 89–96. doi: https://doi.org/10.29354/diag/118651
- Willers, C. D., Ferraz, S. P., Carvalho, L. S., Rodrigues, L. B. (2014). Determination of indirect water consumption and suggestions for cleaner production initiatives for the milk-producing sector in a Brazilian middle-sized dairy farming. Journal of Cleaner Production, 72, 146–152. doi: https://doi.org/10.1016/j.jclepro.2014.02.055
- Kirsanov, V. V., Matveev, V. Yu. (2011). Energoeffektivnaya sistema promyvki molokoprovodov doil'nyh ustanovok. Tekhnika i oborudovanie dlya sela, 6, 20–21.
- Santos, F. F., Queiroz, R. de C. S. de, Almeida Neto, J. A. de (2017). Evaluation of the application of Cleaner Production techniques in a dairy industry in Southern Bahia. Gestão & Produção, 25 (1), 117–131. doi: https://doi.org/10.1590/0104-530x2234-16
- Jones, G. M. (2009). Cleaning and Sanitizing Milking Equipment. Virginia Cooperative Extension, 400–404.
- Vaughn, C. (2004). Successful CIP Cleaning. ASME 2004 Citrus Engineering Conference. doi: https://doi.org/10.1115/cec2004-5006
- Alvarez, N., Daufin, G., Gésan-Guiziou, G. (2010). Recommendations for rationalizing cleaning-in-place in the dairy industry: Case study of an ultra-high temperature heat exchanger. Journal of Dairy Science, 93 (2), 808–821. doi: https://doi.org/10.3168/jds.2009-2760
- Fan, M., Phinney, D. M., Heldman, D. R. (2015). Effectiveness of Rinse Water during In-Place Cleaning of Stainless Steel Pipe Lines. Journal of Food Science, 80 (7), E1490–E1497. doi: https://doi.org/10.1111/1750-3841.12914
- Palii, A. P. (2016). Innovations in ensuring the control of the purity of milk handling systems of milking machines. Tavriyskyi naukovyi visnyk, 95, 123–129.
- Skarbye, A. P., Thomsen, P. T., Krogh, M. A., Svennesen, L., Østergaard, S. (2020). Effect of automatic cluster flushing on the concentration of Staphylococcus aureus in teat cup liners. Journal of Dairy Science, 103 (6), 5431–5439. doi: https://doi.org/10.3168/jds.2019-17785
- Paliy, A. P. (2016). Innovative approach in determining the action of washing solutions for treating milk leading systems. Tvarynnytstvo Ukrainy, 9-10, 11–13.
- Memisi, N., Moracanin, S. V., Milijasevic, M., Babic, J., Djukic, D. (2015). CIP Cleaning Processes in the Dairy Industry. Procedia Food Science, 5, 184–186. doi: https://doi.org/10.1016/j.profoo.2015.09.052
- Kukhtyn, M., Berhilevych, O., Kravcheniuk, K., Shynkaruk, O., Horyuk, Y., Semaniuk, N. (2017). The influence of disinfectants on microbial biofilms of dairy equipment. EUREKA: Life Sciences, 5, 11–17. doi: https://doi.org/10.21303/2504-5695.2017.00423
- Verkholiuk, M. M., Peleno, R. A., Semaniuk, N. V. (2019). Development of a regime of disinfection of milking equipment and milk inventory with the acid detergent “Milkodez.” Scientific Messenger of LNU of Veterinary Medicine and Biotechnologies, 21 (96), 153–157. doi: https://doi.org/10.32718/nvlvet9627
- Gleeson, D., O’Brien, B., Jordan, K. (2013). The effect of using nonchlorine products for cleaning and sanitising milking equipment on bacterial numbers and residues in milk. International Journal of Dairy Technology, 66 (2), 182–188. doi: https://doi.org/10.1111/1471-0307.12037
- Ostrov, I., Harel, A., Bernstein, S., Steinberg, D., Shemesh, M. (2016). Development of a Method to Determine the Effectiveness of Cleaning Agents in Removal of Biofilm Derived Spores in Milking System. Frontiers in Microbiology, 7. doi: https://doi.org/10.3389/fmicb.2016.01498
- Palij, A. (2016). Control of clearing of milk line on the basis of technological innovations. Visnyk Agrarnoi Nauky, 94 (10), 26–29. doi: https://doi.org/10.31073/agrovisnyk201610-05
- Berezutskiy, V. I., Zhmyrko, A. M. (2001). Zakonomernosti izmeneniya temperaturnogo rezhima moyki molokoprovoda. Sovershenstvovanie protsessov i tekhnicheskih sredstv v APK, 3, 27–32.
- Paliy, A (2015). Vstanovlennia chynnykiv, yaki vplyvaiut na protses promyvannia molokoprovodu. Visnyk Poltavskoi derzhavnoi ahrarnoi akademiyi, 1-2, 80–83.
- Marchand, S., De Block, J., De Jonghe, V., Coorevits, A., Heyndrickx, M., Herman, L. (2012). Biofilm Formation in Milk Production and Processing Environments; Influence on Milk Quality and Safety. Comprehensive Reviews in Food Science and Food Safety, 11 (2), 133–147. doi: https://doi.org/10.1111/j.1541-4337.2011.00183.x
- Enokidani, M., Kawai, K., Shinozuka, Y., Kurumisawa, T. (2020). A case study of improving milking cow performance and milking system performance with using a flow simulator. Animal Science Journal, 91 (1). doi: https://doi.org/10.1111/asj.13389
- Hocevar, M., Jenko, M., Godec, M., Drobne, D. (2014). An overview of the influence of stainless-steel surface properties on bacterial adhesion. Materials and technology, 48 (5), 609–617.
- Hilbert, L. R., Bagge-Ravn, D., Kold, J., Gram, L. (2003). Influence of surface roughness of stainless steel on microbial adhesion and corrosion resistance. International Biodeterioration & Biodegradation, 52 (3), 175–185. doi: https://doi.org/10.1016/s0964-8305(03)00104-5
- Paliy, A. (2016). Studying the process of pollution on milking dairy equpment. Tekhnolohiya vyrobnytstva i pererobky produktsiyi tvarynnytstva, 2 (129), 88–91.
- Weber, M., Liedtke, J., Plattes, S., Lipski, A. (2019). Bacterial community composition of biofilms in milking machines of two dairy farms assessed by a combination of culture-dependent and –independent methods. PLOS ONE, 14 (9), e0222238. doi: https://doi.org/10.1371/journal.pone.0222238
- Liu, Y., Wang, C., Shi, Z., Li, B. (2020). Optimization and Modeling of Slightly Acidic Electrolyzed Water for the Clean-in-Place Process in Milking Systems. Foods, 9 (11), 1685. doi: https://doi.org/10.3390/foods9111685
- Monds, R. D., O’Toole, G. A. (2009). The developmental model of microbial biofilms: ten years of a paradigm up for review. Trends in Microbiology, 17 (2), 73–87. doi: https://doi.org/10.1016/j.tim.2008.11.001
- Zheng, H., Jiménez-Flores, R., Everett, D. W. (2014). Lateral lipid organization of the bovine milk fat globule membrane is revealed by washing processes. Journal of Dairy Science, 97 (10), 5964–5974. doi: https://doi.org/10.3168/jds.2014-7951
- Paliy, A. (2015). Analysis requirements for modes washing of milk milking machines. Visnyk Kharkivskoho natsionalnoho tekhnichnoho universytetu silskoho hospodarstva im. Petra Vasylenka, 157, 28–32.
- Sutariya, S., Sunkesula, V., Kumar, R., Shah, K. (2018). Emerging applications of ultrasonication and cavitation in dairy industry: a review. Cogent Food & Agriculture, 4 (1), 1549187. doi: https://doi.org/10.1080/23311932.2018.1549187
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Andriy Paliy, Elchyn Aliiev, Anatoliy Paliy, Oleksandr Nechyporenko, Yuliia Baidevliatova, Yurii Baydevliatov, Andrey Lazorenko, Vitalii Ukhovskyi, Leonid Korniienko, Pavlo Sharandak
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.