Justifying parameters for the automatic servo control system of a rotary plate vacuum pump in the milking machine

Authors

DOI:

https://doi.org/10.15587/1729-4061.2022.262215

Keywords:

milking machine, vacuum pump, vacuum pressure, vacuum fluctuation, servo control

Abstract

The scientific task to improve energy efficiency and ensure the process of vacuum regime stabilization in the operation of milking machines has been solved.

A mathematical model of the process of functioning of the servo control system of a rotary plate vacuum pump was built; the numerical modeling of its workflow was carried out.

This paper reports the results of experimental studies on the influence of the regime parameters of the rotary plate vacuum pump on the efficiency of its operation, as well as the results of experimental research on the servo control system for the rotary plate vacuum pump.

The operational process of the rotary plate vacuum pump HB-1200 for a milking machine was investigated. The influence of mode parameters (rotor speed n and vacuum pressure P) on the performance of the vacuum pump, Qa, vacuum pressure fluctuation, ΔP, and the power consumption of the vacuum pump drive, Np, has been determined.

The servo control system of the rotary plate vacuum pump was experimentally investigated based on the developed algorithms of its operation. In a generally accepted algorithm, vacuum fluctuation increases with increasing an airflow rate: at ΔQa=45 l/min – ΔP=2.3 kPa; at ΔQa=90 l/min – ΔP=4.6 kPa; at ΔQa=135 l/min – ΔP=6.4 kPa. Unlike the generally accepted one, the developed algorithm enables a stable vacuum mode with the largest vacuum fluctuation being ΔP=2.4 kPa.

For the first time, the functional dependence of the influence of the regime parameters of the rotary plate vacuum pump with its automatic servo control system on the stability of the vacuum regime of a milk-vacuum system in the milking machine was established.

The results can be applied when improving milking machines in terms of ensuring the stabilization process of the vacuum regime.

Author Biographies

Elchyn Aliiev, Dnipro State Agrarian and Economic University

Doctor of Technical Sciences, Senior Researcher, Professor

Department of Mechanization of Production Processes in Animal Husbandry

Andriy Paliy, State Biotechnological University

Doctor of Agricultural Sciences, Professor

Department of Technologies Animal Husbandry and Poultry

Viktor Kis, State Biotechnological University

PhD, Associate Professor

Department of Mechatronics and Mashine Elements

Andriy Milenin, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Production

Katerina Ishchenko, State Biotechnological University

PhD, Associate Professor

Department of Animal Engineering

Anatoliy Paliy, National Scientific Center «Institute of Experimental and Clinical Veterinary Medicine»

Doctor of Veterinary Sciences, Professor

Laboratory of Veterinary Sanitation and Parasitology

Iruna Levchenko, Sumy National Agrarian University

PhD, Associate Рrofessor

Department of Technology of Production and Processing of Animal Products and Cinology

Lyudmila Livoshchenko, Sumy National Agrarian University

PhD, Associate Рrofessor

Department of Veterinary Examination, Microbiology, Zoohygiene and Safety and Quality of Livestock Products

Yevheniia Livoshchenko, Sumy National Agrarian University

PhD, Associate Рrofessor

Department of Anatomy, Normal and Pathological Physiology

Larisa Plyuta, Sumy National Agrarian University

PhD, Associate Рrofessor

Department of Anatomy, Normal and Pathological Physiology

References

  1. Britt, J. H., Cushman, R. A., Dechow, C. D., Dobson, H., Humblot, P., Hutjens, M. F. et. al. (2018). Invited review: Learning from the future – A vision for dairy farms and cows in 2067. Journal of Dairy Science, 101(5), 3722–3741. doi: https://doi.org/10.3168/jds.2017-14025
  2. Tousova, R., Duchacek, J., Stadnik, L., Ptacek, M., Beran, J. (2014). The comparison of milk production and quality in cows from conventional and automatic milking systems. Journal of Central European Agriculture, 15 (4), 100–114. doi: https://doi.org/10.5513/jcea01/15.4.1515
  3. Shkromada, O., Skliar, O., Pikhtirova, A., Inessa, G. (2019). Pathogens transmission and cytological composition of cow’s milk. Acta Veterinaria Eurasia. doi: https://doi.org/10.26650/actavet.2019.19004
  4. Nanka, O., Shigimaga, V., Paliy, A., Sementsov, V., Paliy, A. (2018). Development of the system to control milk acidity in the milk pipeline of a milking robot. Eastern-European Journal of Enterprise Technologies, 3 (9 (93)), 27–33. doi: https://doi.org/10.15587/1729-4061.2018.133159
  5. Medvedskyi, O., Achkevych, O., Achkevych, V. (2019). Dynamics of the vacuummetric pressure of the dairy chamber of the collector of milking machine. Scientific Horizons, 5 (78), 51–57. doi: https://doi.org/10.33249/2663-2144-2019-78-5-51-57
  6. Kubina, Ľ., Kováč, Š. (2002). Decreasing energetic demands of vacuum pumps being used in machine milking with utilization of a frequency convertor. Res. Agr. Eng., 48, 103–111.
  7. Pavlenko, S. I., Dudin, V. Yu., Aliiev, E. B. (2011). Optymizatsiya konstruktyvno-rezhymnykh parametriv rotatsiynoho vakuumnoho nasosu indyvidualnoi doilnoi ustanovky. Mekhanizatsiya, ekolohizatsiya ta konvertatsiya biosyrovyny v tvarynnytstvi: zb. nauk. prats In-tu mekh. tvarynnytstva NAAN, 1 (7), 133–144.
  8. Paliy, A., Aliiev, E., Paliy, A., Ishchenko, K., Lukyanov, I., Dobrovolsky, V. et. al. (2021). Revealing changes in the technical parameters of the teat cup liners of milking machines during testing and production conditions. EUREKA: Physics and Engineering, 6, 102–111. doi: https://doi.org/10.21303/2461-4262.2021.002056
  9. Odorčić, M., Rasmussen, M. D., Paulrud, C. O., Bruckmaier, R. M. (2019). Review: Milking machine settings, teat condition and milking efficiency in dairy cows. Animal, 13, s94–s99. doi: https://doi.org/10.1017/s1751731119000417
  10. Konovalov, O. V., Medvedskyi, O. V., Shapirenko, V. V. (2010). Doslidzhennia avtomatychnoi systemy rehuliuvannia vakuummetrychnoho tysku doilnykh ustanovok. Visnyk Zhytomyrskoho natsionalnoho ahroekolohichnoho universytetu, 2 (27), 172–177.
  11. Paliy, A., Aliiev, E., Paliy, A., Ishchenko, K., Shkromada, O., Musiienko, Y. et. al. (2021). Development of a device for cleansing cow udder teats and testing it under industrial conditions. Eastern-European Journal of Enterprise Technologies, 1 (1 (109)), 43–53. doi: https://doi.org/10.15587/1729-4061.2021.224927
  12. Kaskous, S. (2022). Laboratory Tests to Optimize the Milking Machine Settings with Air Inlet Teat Cups for Sheep and Goats. Dairy, 3 (1), 29–46. doi: https://doi.org/10.3390/dairy3010003
  13. Dudin, V. Yu., Plotnytskyi, V. I., Aliev, E. B. (2013). Eksperymentalni doslidzhennia faz rozpodilu povitria rotatsiinoho plastynchatoho vakuumnoho nasosa. Materiały IX Międzynarodowej naukowi-praktycznej konferencji «Perspektywiczne opracowania są nauką i technikami – 2013». Rolnictwo: Przemyśl. – Nauka i studia, 32, 24–27.
  14. Medvedskyi, O. V. (2015). Dynamika zminy tysku v obiemakh konstruktyvnykh elementiv vakuumnoi systemy mobilnoi doilnoi ustanovky. Naukovyi visnyk Natsionalnoho universytetu bioresursiv i pryrodokorystuvannia Ukrainy, 212, 161–167. URL: http://nbuv.gov.ua/UJRN/nvnau_tech_2015_212%282%29__24
  15. Lutsenko, M., Halai, O., Legkoduh, V., Lastovska, I., Borshch, O., Nadtochii, V. (2021). Milk production process, quality and technological properties of milk for the use of various types of milking machines. Acta Scientiarum. Animal Sciences, 43, e51336. doi: https://doi.org/10.4025/actascianimsci.v43i1.51336
  16. Aliev, E. (2012). Results of experimental investigations the vacuum of milk-milking equipment. Naukovyi visnyk Tavriyskoho derzhavnoho ahrotekhnolohichnoho universytetу, 2 (2), 108–115. URL: http://aliev.in.ua/doc/stat/2012/stat_7.pdf
  17. Medvedskyi, O. V., Bushma, S. V., Kukharets, S. M., Konovalov, O. V. (2014). Obgruntuvannia rezhymnykh kharakterystyk plastynchasto-rotornoho vakuumnoho nasosa dvostoronnoi diyi. Visnyk Zhytomyrskoho natsionalnoho ahroekolohichnoho universytetu, 1 (1 (39)), 197–203.
  18. Paliy, A., Aliiev, E., Nanka, A., Bogomolov, O., Bredixin, V., Paliy, A. et. al. (2021). Identifying changes in the technical parameters of milking rubber under industrial conditions to elucidate their effect on the milking process. Eastern-European Journal of Enterprise Technologies, 3 (1 (111)), 21–29. doi: https://doi.org/10.15587/1729-4061.2021.231917
  19. Khmelovskyi, V. (2020) Improving the design of a vacuum pump for milking units. Scientific journal «Engineering of nature management», 3 (17), 48–52. doi: https://doi.org/10.37700/enm.2020.3(17).48-52
  20. Dmytriv, V., Dmytriv, I., Borovets, V., Kachmar, R., Dmyterko, P., Horodetskyy, I. (2019). Analytical-experimental studies of delivery rate and volumetric efficiency of rotor-type vacuum pumps for milking machine. INMATEH – Agricultural Engineering, 58 (2), 57–62.
  21. Paliy, A., Nanka, A., Marchenko, M., Bredykhin, V., Paliy, A., Negreba, J. et. al. (2020). Establishing changes in the technical parameters of nipple rubber for milking machines and their impact on operational characteristics. Eastern-European Journal of Enterprise Technologies, 2 (1 (104)), 78–87. doi: https://doi.org/10.15587/1729-4061.2020.200635
  22. Besier, J., Bruckmaier, R. M. (2016). Vacuum levels and milk-flow-dependent vacuum drops affect machine milking performance and teat condition in dairy cows. Journal of Dairy Science, 99 (4), 3096–3102. doi: https://doi.org/10.3168/jds.2015-10340
  23. Paliy, A. P., Mashkey, A. M., Sumakova, N. V., Paliy, A. P. (2018). Distribution of poultry ectoparasites in industrial farms, farms, and private plots with different rearing technologies. Biosystems Diversity, 26 (2), 153–159. doi: https://doi.org/10.15421/011824
  24. Dmytriv, V. T., Dmytriv, I. V., Horodetskyy, I. M., Yatsunskyi, P. P. (2020). Adaptive cyber-physical system of the milk production process. INMATEH Agricultural Engineering, 61 (2), 199–208. doi: https://doi.org/10.35633/inmateh-61-22

Downloads

Published

2022-08-31

How to Cite

Aliiev, E., Paliy, A., Kis, V., Milenin, A., Ishchenko, K., Paliy, A., Levchenko, I., Livoshchenko, L., Livoshchenko, Y., & Plyuta, L. (2022). Justifying parameters for the automatic servo control system of a rotary plate vacuum pump in the milking machine . Eastern-European Journal of Enterprise Technologies, 4(1 (118), 80–89. https://doi.org/10.15587/1729-4061.2022.262215

Issue

Vol. 4 No. 1 (118) (2022): Engineering technological systems

Section

Engineering technological systems

License

Copyright (c) 2022 Elchyn Aliiev, Andriy Paliy, Viktor Kis, Andriy Milenin, Katerina Ishchenko, Anatoliy Paliy, Iruna Levchenko, Lyudmila Livoshchenko, Yevheniia Livoshchenko, Larisa Plyuta

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.

A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.